Asset Tracking Solutions for Industrial Manufacturing Suppliers

Manufacturing suppliers face constant pressure to optimize equipment utilization, prevent costly downtime, and maintain visibility across complex production environments. Excellerant's comprehensive asset tracking solutions provide real-time monitoring, intelligent analytics, and automated data collection that transform how manufacturers manage their valuable machinery and resources. With 30 years of manufacturing technology expertise, we connect every asset—from legacy CNC machines to modern IIoT devices—delivering the actionable insights needed to maximize ROI and maintain competitive advantage in today's demanding industrial landscape.

Industrial manufacturing facility with connected CNC machines and real-time monitoring displays

Our Asset Tracking Solutions

Comprehensive monitoring and analytics solutions designed to give manufacturing suppliers complete visibility and control over every asset on the shop floor.

Real-Time Machine Monitoring

Automated data collection and visualization of manufacturing production data with instant notifications, machine status tracking, and comprehensive OEE metrics. Connect any CNC machine for 24/7 monitoring and eliminate manual data entry errors.

Performance Analytics

Track detailed part counts, cycle times, and machine utilization with advanced comparison tools. Analyze run-to-run, week-to-week, and year-to-year trends to identify improvement opportunities and benchmark performance across all operations.

Downtime Tracking

Automated recording and analysis of every machine stoppage with root cause identification. Generate comprehensive downtime reports, track fault codes, and receive instant notifications to reduce unplanned downtime and increase productivity.

OEE Monitoring

Real-time calculation of Overall Equipment Effectiveness across availability, performance, and quality metrics. Compare actual vs. expected output by machine, shift, or job to identify performance gaps and drive continuous improvement.

Shop Floor Dashboard

Centralized visibility platform providing at-a-glance overview of entire manufacturing operations. Monitor machine status, job progress, and schedule forecasting from any device with unlimited client access and no additional licensing fees.

IIoT Connectivity

Universal machine connectivity supporting any brand, protocol, or age. Connect modern CNCs via ethernet or WiFi, integrate legacy devices through serial communications, and collect data from IoT sensors for complete smart factory transformation.

30 Years of Expertise

Transform Asset Visibility with Real-Time Intelligence

Industrial manufacturing suppliers need more than basic monitoring—they need intelligent asset tracking that adapts to their unique mix of equipment and processes. Excellerant's platform connects any machine, regardless of brand or age, delivering unified visibility across your entire shop floor. Our solutions eliminate the blind spots that plague manual tracking methods, automatically collecting machine data and transforming it into actionable insights. From predictive maintenance alerts to resource utilization optimization, our asset tracking gives you the power to make data-driven decisions that reduce costs, prevent downtime, and maximize the return on your equipment investments.

Manufacturing dashboard displaying real-time asset tracking metrics and machine status indicators
The Excellerant Advantage

Why Choose Excellerant?

Three decades of manufacturing technology expertise delivering simplified IIoT solutions.

Universal Connectivity

Connect any machine—CNC, legacy, or specialty equipment—regardless of brand, protocol, or age. No expensive retrofits required.

USA-Based Support

Our experienced technical support team is based in the United States, providing rapid response and expert assistance throughout your manufacturing operations.

No Hidden Costs

Unlimited client access with no additional licensing fees. Add users and displays at any time without budget surprises.

Proven Pioneer

First-to-market innovators who developed the world's first wireless DNC connection. 30 years of machine tool networking experience you can trust.

Meet The Excellerant Team

Manufacturing technology experts dedicated to your success.

Professional headshot of John Carpenter, Founder and President of Excellerant

John Carpenter

Founder, President

John Carpenter's journey in manufacturing technology began with electronics training in the US Navy, where he developed the technical foundation that would later revolutionize the industry. As the visionary behind Excellerant, John achieved a historic milestone in 2001 by developing the world's first wireless DNC connection to a machine tool—a breakthrough that fundamentally changed how manufacturers approach shop floor connectivity. His pioneering work earned recognition on the front cover of Modern Machine Shop in 2006, cementing his status as an industry innovator. With over 30 years dedicated to machine tool networking, John combines deep technical expertise with practical manufacturing floor experience. His leadership philosophy centers on simplifying complex Industrial Internet of Things (IIoT) technology to make it accessible for manufacturers of all sizes. Under his guidance, Excellerant has evolved from WireFreeCNC into a comprehensive smart manufacturing solutions provider, maintaining the cutting-edge innovation that has defined his entire career while staying true to the practical needs of machine shops across North America.

Professional headshot of Brian Duprey, Director of Technical Operations at Excellerant

Brian Duprey

Director of Technical Operations

With over two decades of manufacturing and operations experience, Brian Duprey brings invaluable real-world knowledge to every Excellerant customer integration. His extensive background spans both shop floor operations and technical implementation, giving him a unique perspective that bridges the gap between manufacturing processes and smart technology solutions. Brian's comprehensive understanding of production workflows, machine operations, and operational challenges enables him to design and oversee integrations that truly address the practical needs of manufacturing facilities. As Director of Technical Operations, he leads Excellerant's customer implementation team, ensuring that each installation maximizes value and seamlessly integrates with existing systems. His hands-on approach and problem-solving skills, honed through years of direct manufacturing experience, allow him to anticipate potential integration challenges and develop innovative solutions. Brian's ability to translate complex technical capabilities into tangible operational improvements has made him instrumental in Excellerant's success in deploying real-time monitoring solutions across diverse manufacturing environments. His commitment to customer success and operational excellence ensures that every Excellerant implementation delivers measurable results and lasting value.

Professional headshot of Ray Romero, Lead Software Architect at Excellerant

Ray Romero

Lead Software Architect

Ray Romero's exceptional talents lie at the intersection of software engineering excellence and deep manufacturing technology expertise. As Excellerant's Lead Software Architect, Ray combines proven software development experience with extensive knowledge of CNC networking hardware, communications protocols, and machine connectivity challenges. His comprehensive understanding of both the software architecture required for scalable IIoT platforms and the hardware-level intricacies of machine tool communications makes him uniquely qualified to design systems that work reliably in real-world manufacturing environments. Ray's expertise spans multiple CNC protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol, enabling Excellerant's platform to achieve true universal machine connectivity. His architectural decisions prioritize both robust performance and ease of deployment, ensuring that complex technology remains accessible to manufacturers without requiring specialized IT knowledge. Ray's innovative approach to system design has been instrumental in creating Excellerant's cloud-based platform that scales effortlessly from single-machine shops to multi-facility operations. His commitment to code quality, system reliability, and continuous improvement drives the platform evolution that keeps Excellerant at the forefront of smart manufacturing technology.

Professional headshot of Johann Dreyer, Lead Service Technician at Excellerant

Johann Dreyer

Lead Service Technician

Johann Dreyer's passion for technology and continuous learning, combined with his practical background in customer service and machine operation, makes him an invaluable asset to Excellerant's customer success. As Lead Service Technician, Johann leverages his unique dual perspective—understanding both the customer experience and the operational realities of the shop floor—to deliver exceptional installation, training, and ongoing support services. His hands-on machine operator experience gives him immediate credibility with shop floor personnel and enables him to communicate technical concepts in practical, relatable terms. Johann's customer service background ensures that every interaction is focused on solving real problems and maximizing the value customers derive from their Excellerant systems. During installations, his methodical approach and attention to detail ensure smooth deployments with minimal disruption to production. His training sessions are highly regarded for their clarity and practical focus, empowering operators and managers to fully utilize dashboard features from day one. Johann's dedication to continuous learning keeps him at the cutting edge of manufacturing technology trends, allowing him to provide informed recommendations and proactive support. His genuine enthusiasm for helping customers succeed and his ability to troubleshoot both technical and operational challenges make him a trusted advisor to the manufacturers Excellerant serves.

Frequently Asked Questions

What types of manufacturing equipment can Excellerant's asset tracking solutions monitor?

Excellerant's platform can monitor virtually any manufacturing equipment including CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. We support modern CNCs through ethernet or WiFi connections and legacy devices through serial communications or PLCs, regardless of brand, protocol, or age.

How does real-time asset tracking improve manufacturing efficiency?

Can Excellerant's solutions integrate with our existing ERP or MES systems?

What metrics and analytics does the asset tracking platform provide?

How quickly can asset tracking solutions be implemented in our facility?

What kind of support does Excellerant provide after implementation?

Are there licensing fees for additional users or displays?

How does the system handle cybersecurity and data protection?

Ready to Optimize Your Asset Tracking?

Contact our manufacturing technology experts for a personalized consultation on implementing comprehensive asset tracking solutions.

Industry Recognition

Awards and Recognition

Modern Machine Shop magazine cover feature

Modern Machine Shop Feature

Front cover recognition in 2006

Veteran Owned Small Business certification

Veteran Owned Small Business

Certified veteran-owned enterprise

MTConnect Standards Committee member logo

MTConnect Standards Member

Voting member of standards committee

Start Tracking Your Manufacturing Assets Today

Connect with our team to discuss your asset tracking needs and discover how Excellerant's solutions can transform your manufacturing operations. We'll provide a customized demonstration and implementation plan tailored to your facility's unique requirements.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.