Asset Tracking Solutions for Industrial Manufacturing Suppliers
Manufacturing suppliers face constant pressure to optimize equipment utilization, prevent costly downtime, and maintain visibility across complex production environments. Excellerant's comprehensive asset tracking solutions provide real-time monitoring, intelligent analytics, and automated data collection that transform how manufacturers manage their valuable machinery and resources. With 30 years of manufacturing technology expertise, we connect every asset—from legacy CNC machines to modern IIoT devices—delivering the actionable insights needed to maximize ROI and maintain competitive advantage in today's demanding industrial landscape.
Our Asset Tracking Solutions
Comprehensive monitoring and analytics solutions designed to give manufacturing suppliers complete visibility and control over every asset on the shop floor.
Real-Time Machine Monitoring
Automated data collection and visualization of manufacturing production data with instant notifications, machine status tracking, and comprehensive OEE metrics. Connect any CNC machine for 24/7 monitoring and eliminate manual data entry errors.
Track detailed part counts, cycle times, and machine utilization with advanced comparison tools. Analyze run-to-run, week-to-week, and year-to-year trends to identify improvement opportunities and benchmark performance across all operations.
Automated recording and analysis of every machine stoppage with root cause identification. Generate comprehensive downtime reports, track fault codes, and receive instant notifications to reduce unplanned downtime and increase productivity.
Real-time calculation of Overall Equipment Effectiveness across availability, performance, and quality metrics. Compare actual vs. expected output by machine, shift, or job to identify performance gaps and drive continuous improvement.
Centralized visibility platform providing at-a-glance overview of entire manufacturing operations. Monitor machine status, job progress, and schedule forecasting from any device with unlimited client access and no additional licensing fees.
Universal machine connectivity supporting any brand, protocol, or age. Connect modern CNCs via ethernet or WiFi, integrate legacy devices through serial communications, and collect data from IoT sensors for complete smart factory transformation.
Transform Asset Visibility with Real-Time Intelligence
Industrial manufacturing suppliers need more than basic monitoring—they need intelligent asset tracking that adapts to their unique mix of equipment and processes. Excellerant's platform connects any machine, regardless of brand or age, delivering unified visibility across your entire shop floor. Our solutions eliminate the blind spots that plague manual tracking methods, automatically collecting machine data and transforming it into actionable insights. From predictive maintenance alerts to resource utilization optimization, our asset tracking gives you the power to make data-driven decisions that reduce costs, prevent downtime, and maximize the return on your equipment investments.
The Excellerant Advantage
Why Choose Excellerant?
Three decades of manufacturing technology expertise delivering simplified IIoT solutions.
Universal Connectivity
Connect any machine—CNC, legacy, or specialty equipment—regardless of brand, protocol, or age. No expensive retrofits required.
USA-Based Support
Our experienced technical support team is based in the United States, providing rapid response and expert assistance throughout your manufacturing operations.
No Hidden Costs
Unlimited client access with no additional licensing fees. Add users and displays at any time without budget surprises.
Proven Pioneer
First-to-market innovators who developed the world's first wireless DNC connection. 30 years of machine tool networking experience you can trust.
Meet The Excellerant Team
Manufacturing technology experts dedicated to your success.
Frequently Asked Questions
What types of manufacturing equipment can Excellerant's asset tracking solutions monitor?
Excellerant's platform can monitor virtually any manufacturing equipment including CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. We support modern CNCs through ethernet or WiFi connections and legacy devices through serial communications or PLCs, regardless of brand, protocol, or age.
How does real-time asset tracking improve manufacturing efficiency?
Real-time asset tracking eliminates manual data collection errors, provides instant visibility into machine status and utilization, enables predictive maintenance to prevent unplanned downtime, and delivers actionable analytics for optimizing resource allocation. This results in reduced operational costs, maximized equipment uptime, and improved overall productivity.
Can Excellerant's solutions integrate with our existing ERP or MES systems?
Yes, Excellerant provides seamless bi-directional integration with major enterprise software platforms including SAP and Oracle. Our Open API enables real-time data synchronization between shop floor systems and your ERP/MES, eliminating data time lag and significantly increasing system accuracy by replacing manual data entry with automated data capture.
What metrics and analytics does the asset tracking platform provide?
The platform tracks comprehensive metrics including Overall Equipment Effectiveness (OEE), machine utilization rates, part counts, cycle times, downtime reasons and duration, machine status timelines, actual vs. expected output comparisons, and run-to-run performance trends. All metrics are available in real-time with historical analysis capabilities.
How quickly can asset tracking solutions be implemented in our facility?
Implementation timelines vary based on facility size and equipment mix, but Excellerant's solutions are designed for rapid deployment. Modern CNCs can be connected via simple plug-and-play ethernet or WiFi connections, while legacy equipment may require additional hardware adapters. Our experienced technical team manages the entire installation process to minimize disruption.
What kind of support does Excellerant provide after implementation?
Excellerant provides comprehensive USA-based technical support throughout your system's lifecycle. Our support team includes experienced technicians with manufacturing backgrounds who can assist with troubleshooting, training, system optimization, and expansion. We also offer remote servicing capabilities for quick issue resolution.
Are there licensing fees for additional users or displays?
No, Excellerant provides unlimited client access with no additional licensing fees. You can add as many users and displays as needed at any time without incurring additional costs. The browser-based platform is accessible from any device across any operating system.
How does the system handle cybersecurity and data protection?
Excellerant's platform runs on a secure cloud infrastructure and supports compliance with quality and defense standards including ISO 9000 and CMMC (Cybersecurity Maturity Model Certification). The system features highly customizable user permissions, Active Directory integration, and secure data transfer protocols to protect your manufacturing data.
Ready to Optimize Your Asset Tracking?
Contact our manufacturing technology experts for a personalized consultation on implementing comprehensive asset tracking solutions.
Industry Recognition
Awards and Recognition
Modern Machine Shop Feature
Front cover recognition in 2006
Veteran Owned Small Business
Certified veteran-owned enterprise
MTConnect Standards Member
Voting member of standards committee
Start Tracking Your Manufacturing Assets Today
Connect with our team to discuss your asset tracking needs and discover how Excellerant's solutions can transform your manufacturing operations. We'll provide a customized demonstration and implementation plan tailored to your facility's unique requirements.