OEE Monitoring
Real-time calculation engine continuously computing availability, performance, and quality metrics with granular breakdowns by machine, shift, and job for complete manufacturing visibility.
Transform your manufacturing operations with real-time OEE monitoring software that measures availability, performance, and quality across your entire shop floor. Excellerant's proven platform eliminates manual data collection, provides instant visibility into equipment effectiveness, and empowers data-driven decisions that maximize productivity and reduce downtime.

Comprehensive suite of integrated tools designed to monitor, analyze, and optimize your overall equipment effectiveness.
Real-time calculation engine continuously computing availability, performance, and quality metrics with granular breakdowns by machine, shift, and job for complete manufacturing visibility.
Track detailed part counts, cycle times, and machine utilization with powerful run-to-run comparisons, enabling trend analysis and data-driven decision making across all operations.
Automated recording and root cause analysis of every machine stoppage with user-friendly interfaces for operators to categorize downtime reasons and request preventative measures instantly.
Fully automated real-time monitoring with intuitive dashboards, instant notifications, and historical analytics that connect and integrate your entire CNC manufacturing process seamlessly.
Tablet-optimized operator interface with touch-friendly controls for real-time job tracking, part quantity assignment, and direct ERP synchronization that connects your shop floor to the front office.
Seamless bi-directional data synchronization between shop floor systems and enterprise platforms, eliminating manual data entry and providing instantaneous updates that reflect current manufacturing reality.
Excellerant's OEE software creates complete visibility into your manufacturing operations by automatically collecting and analyzing machine data to measure the three critical components of equipment effectiveness: Availability, Performance, and Quality. Our platform eliminates the errors and delays of manual tracking, providing instant insights through intuitive dashboards accessible from any device. With 30 years of machine tool networking experience, we've developed a solution that works with any machine—CNC or non-CNC, new or legacy—transforming raw data into actionable intelligence that drives continuous improvement and maximizes your ROI.

Three decades of manufacturing technology expertise delivering simplified IIoT solutions.
Connect any machine regardless of brand, age, or protocol—from modern CNCs to legacy equipment—with plug-and-play simplicity that requires no networking expertise.
Eliminate manual data entry errors with automated collection directly from machines, providing instant OEE calculations and updates that keep your entire organization synchronized.
Access our experienced technical team based in the United States for responsive installation, training, and ongoing support that ensures your success from day one.
Deploy our browser-based platform across unlimited devices and users with no additional licensing fees, maximizing value and ensuring everyone has the data they need.
Manufacturing technology pioneers with decades of industry experience.

Founder, President
John Carpenter's journey in manufacturing technology began with electronics training in the US Navy, where he developed the technical foundation that would later revolutionize the industry. As the visionary behind Excellerant, John achieved a historic milestone in 2001 by developing the world's first wireless DNC connection to a machine tool—a breakthrough that fundamentally changed how manufacturers approach shop floor connectivity. His pioneering work earned recognition on the front cover of Modern Machine Shop in 2006, cementing his status as an industry innovator. With over 30 years dedicated to machine tool networking, John combines deep technical expertise with practical manufacturing floor experience. His leadership philosophy centers on simplifying complex Industrial Internet of Things (IIoT) technology to make it accessible for manufacturers of all sizes. Under his guidance, Excellerant has evolved from WireFreeCNC into a comprehensive smart manufacturing solutions provider, maintaining the cutting-edge innovation that has defined his entire career while staying true to the practical needs of machine shops across North America.

Director of Technical Operations
With over two decades of manufacturing and operations experience, Brian Duprey brings invaluable real-world knowledge to every Excellerant customer integration. His extensive background spans both shop floor operations and technical implementation, giving him a unique perspective that bridges the gap between manufacturing processes and smart technology solutions. Brian's comprehensive understanding of production workflows, machine operations, and operational challenges enables him to design and oversee integrations that truly address the practical needs of manufacturing facilities. As Director of Technical Operations, he leads Excellerant's customer implementation team, ensuring that each installation maximizes value and seamlessly integrates with existing systems. His hands-on approach and problem-solving skills, honed through years of direct manufacturing experience, allow him to anticipate potential integration challenges and develop innovative solutions. Brian's ability to translate complex technical capabilities into tangible operational improvements has made him instrumental in Excellerant's success in deploying real-time monitoring solutions across diverse manufacturing environments. His commitment to customer success and operational excellence ensures that every Excellerant implementation delivers measurable results and lasting value.

Lead Software Architect
Ray Romero's exceptional talents lie at the intersection of software engineering excellence and deep manufacturing technology expertise. As Excellerant's Lead Software Architect, Ray combines proven software development experience with extensive knowledge of CNC networking hardware, communications protocols, and machine connectivity challenges. His comprehensive understanding of both the software architecture required for scalable IIoT platforms and the hardware-level intricacies of machine tool communications makes him uniquely qualified to design systems that work reliably in real-world manufacturing environments. Ray's expertise spans multiple CNC protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol, enabling Excellerant's platform to achieve true universal machine connectivity. His architectural decisions prioritize both robust performance and ease of deployment, ensuring that complex technology remains accessible to manufacturers without requiring specialized IT knowledge. Ray's innovative approach to system design has been instrumental in creating Excellerant's cloud-based platform that scales effortlessly from single-machine shops to multi-facility operations. His commitment to code quality, system reliability, and continuous improvement drives the platform evolution that keeps Excellerant at the forefront of smart manufacturing technology.

Lead Service Technician
Johann Dreyer's passion for technology and continuous learning, combined with his practical background in customer service and machine operation, makes him an invaluable asset to Excellerant's customer success. As Lead Service Technician, Johann leverages his unique dual perspective—understanding both the customer experience and the operational realities of the shop floor—to deliver exceptional installation, training, and ongoing support services. His hands-on machine operator experience gives him immediate credibility with shop floor personnel and enables him to communicate technical concepts in practical, relatable terms. Johann's customer service background ensures that every interaction is focused on solving real problems and maximizing the value customers derive from their Excellerant systems. During installations, his methodical approach and attention to detail ensure smooth deployments with minimal disruption to production. His training sessions are highly regarded for their clarity and practical focus, empowering operators and managers to fully utilize dashboard features from day one. Johann's dedication to continuous learning keeps him at the cutting edge of manufacturing technology trends, allowing him to provide informed recommendations and proactive support. His genuine enthusiasm for helping customers succeed and his ability to troubleshoot both technical and operational challenges make him a trusted advisor to the manufacturers Excellerant serves.
OEE (Overall Equipment Effectiveness) software is a manufacturing technology solution that measures and monitors equipment performance by calculating three key metrics: Availability (uptime vs. downtime), Performance (actual vs. ideal cycle time), and Quality (good parts vs. total parts). Excellerant's OEE software automates this calculation in real-time by collecting data directly from machines, eliminating manual tracking and providing instant visibility into manufacturing effectiveness through intuitive dashboards accessible from any device.
Speak with our OEE specialists to discover how real-time equipment monitoring can maximize your productivity.
Front cover recognition for wireless innovation in 2006
Voting member shaping manufacturing connectivity standards
Certified VOSB supporting American manufacturing
Connect with our team to schedule a personalized demonstration and discover how Excellerant's OEE software can transform your manufacturing operations.
For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.
For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.