Custom Manufacturing Solutions for Industrial Applications | Expert Services

Excellerant's universal connectivity solution works with any machine brand, protocol, or age. We connect CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. For modern equipment, we offer plug-and-play ethernet or WiFi connectivity. For legacy devices, we connect through serial communications or by adding PLCs as intermediary devices. Our platform supports MTConnect, OPC UA, Fanuc Focas, HAAS MNET, Mazak Mazatrol, and includes Open API support for peripheral systems.

Implementation timelines vary based on facility size and complexity, but most installations are completed within days to a few weeks. Our experienced technical team handles all integration work, and our browser-based platform requires no client software installation. We provide comprehensive training during deployment to ensure your team is confident using the system from day one. Our USA-based support team remains available for ongoing assistance as your operations evolve.

Yes, Excellerant provides seamless bi-directional data synchronization with major enterprise platforms including SAP, Oracle, and other ERP/MES systems. Our Open API enables real-time data exchange, eliminating manual data entry and significantly increasing system accuracy. This integration ensures your business systems always reflect current shop floor reality, enabling better forecasting, scheduling, and resource utilization.

Manufacturers typically see significant ROI through reduced machine downtime, eliminated paperwork, increased equipment utilization, and improved ERP data accuracy. Our real-time monitoring and analytics enable proactive maintenance, faster problem resolution, and data-driven decision making. Specific ROI varies by operation, but customers report substantial savings from recovered machine idle time, reduced scrap rates, and optimized resource allocation. We're happy to discuss potential ROI specific to your facility during a consultation.

Absolutely. Our platform runs on a secure cloud infrastructure with robust cybersecurity measures. We support compliance with ISO 9000 quality standards and CMMC (Cybersecurity Maturity Model Certification) requirements. The system features highly customizable user permissions, Active Directory integration, and comprehensive audit trails. Our security architecture is designed specifically for manufacturing environments with sensitive data and defense contractor requirements.

We provide comprehensive training during installation, covering everything from basic operation to advanced analytics features. Our USA-based technical support team offers ongoing assistance via phone and email. The platform's intuitive, touch-accessible interface is designed for ease of use across all skill levels. We also offer additional training sessions as your team grows or as you expand system usage. Our Lead Service Technician ensures customers have the knowledge and confidence to maximize their investment.

Yes, Excellerant's scalable architecture is perfect for phased implementations. Many customers start with a pilot deployment on a few machines and expand as they see results. Our unlimited client access model means you can add users and displays at any time with no additional licensing fees. The browser-based platform scales seamlessly from a single machine cell to enterprise-wide deployments across multiple facilities.

As pioneers of the world's first wireless DNC connection in 2001, we have 20+ years of experience with wireless manufacturing environments. Our solutions support both WiFi and wired ethernet connections, providing flexibility based on your facility layout and infrastructure. For wireless deployments, we assess your environment and recommend optimal configurations to ensure reliable connectivity despite the RF challenges common in metal-working facilities. Our wireless DNC adaptors connect even the oldest RS232 serial devices to your network.