Comprehensive End-to-End Industrial Automation Solutions

Transform your manufacturing operations with Excellerant's complete Industrial Automation ecosystem. Our integrated platform connects machines, optimizes workflows, and delivers real-time insights—empowering you to reduce downtime, maximize productivity, and scale with confidence. From wireless DNC to advanced OEE analytics, we simplify complexity so you can focus on what matters: building exceptional products.

Modern industrial automation control room with multiple monitors displaying real-time CNC machine data and production analytics

Our Industrial Automation Solutions

Complete technology suite to connect, monitor, and optimize every aspect of your manufacturing operation.

IIoT Machine Connectivity

Universal connectivity for any machine brand, protocol, or age. Connect CNC machines, presses, injection molders, and legacy equipment through plug-and-play ethernet, WiFi, or serial communications with MTConnect, OPC UA, and open API support.

Real-Time CNC Monitoring

Automated data collection and visualization with live machine status tracking, production progress monitoring, instant notifications, and comprehensive OEE metrics. Eliminate manual data entry and gain 24/7 visibility across your entire shop floor.

Downtime Tracking & Analysis

Automated downtime recording with one-tap operator categorization, machine alarm state monitoring, and powerful root cause analysis tools. Identify bottlenecks, reduce unplanned stoppages, and make data-driven decisions to boost productivity.

Performance Analytics & OEE

Real-time OEE calculation engine tracking availability, performance, and quality metrics by machine, shift, and job. Compare actual vs. expected output with advanced utilization reports, cycle time analysis, and run-to-run benchmarking tools.

DNC File Management

Centralized NC program management with wireless or wired connectivity. Remotely send, receive, and drip-feed files to multiple CNC machines simultaneously. Features in-browser G-code editor, one-click revision compare, and ISO 9000/CMMC compliance.

ERP/MES Integration

Seamless bi-directional data synchronization between shop floor systems and enterprise platforms like SAP and Oracle. Eliminate data lag, increase ERP accuracy, and bridge the gap between manufacturing operations and business systems through our open API.

30 Years of Innovation

One Platform. Complete Manufacturing Intelligence.

Excellerant delivers a unified industrial automation platform that eliminates silos and transforms raw machine data into actionable intelligence. Our proven solutions connect legacy and modern equipment alike, providing manufacturers with the real-time visibility, automated workflows, and predictive insights needed to thrive in Industry 4.0. Built by manufacturing experts who understand shop floor realities, our technology scales effortlessly—whether you're optimizing a single machine cell or orchestrating operations across multiple facilities.

Integrated industrial automation dashboard showing CNC machine connectivity, real-time production data, and performance metrics
Proven Results

Trusted by Leading Manufacturers

Discover how manufacturers like McMellon Bros. and C&M Machine Products transformed their operations with Excellerant.

"The visibility we now have into machine utilization and downtime has helped us improve efficiency across multiple departments. The system is intuitive and delivers immediate value."

Michael Thompson

"Excellerant has completely changed the way we monitor our production floor. The real-time data flowing into our ERP system gives us better control over scheduling, costing, and delivery performance."

Dan Villemaire

"Integrating shop floor data directly with our ERP has eliminated manual tracking and reduced reporting errors. Our team can now focus on improving output instead of chasing paperwork."

Sarah Mitchell

"From real-time OEE tracking to accurate forecasting, Excellerant provides the clarity we need to make confident production decisions every day."

Operations Director

"The visibility we now have into machine utilization and downtime has helped us improve efficiency across multiple departments. The system is intuitive and delivers immediate value."

Michael Thompson

"Excellerant has completely changed the way we monitor our production floor. The real-time data flowing into our ERP system gives us better control over scheduling, costing, and delivery performance."

Dan Villemaire

"Integrating shop floor data directly with our ERP has eliminated manual tracking and reduced reporting errors. Our team can now focus on improving output instead of chasing paperwork."

Sarah Mitchell

"From real-time OEE tracking to accurate forecasting, Excellerant provides the clarity we need to make confident production decisions every day."

Operations Director

"The visibility we now have into machine utilization and downtime has helped us improve efficiency across multiple departments. The system is intuitive and delivers immediate value."

Michael Thompson

"Excellerant has completely changed the way we monitor our production floor. The real-time data flowing into our ERP system gives us better control over scheduling, costing, and delivery performance."

Dan Villemaire

"Integrating shop floor data directly with our ERP has eliminated manual tracking and reduced reporting errors. Our team can now focus on improving output instead of chasing paperwork."

Sarah Mitchell

"From real-time OEE tracking to accurate forecasting, Excellerant provides the clarity we need to make confident production decisions every day."

Operations Director
The Excellerant Advantage

Why Choose Excellerant?

Three decades of machine tool networking expertise delivering simplified IIoT solutions that work.

Universal Compatibility

Connect any machine—CNC, legacy, or specialty equipment—regardless of brand, protocol, or age. Our platform integrates seamlessly with your existing infrastructure.

Unlimited Scalability

Browser-based deployment with unlimited client access and no additional licensing fees. Add users, machines, and displays as your operation grows without hidden costs.

Expert USA Support

Receive direct assistance from our experienced technical team based in Connecticut. We understand manufacturing challenges because we've lived them for 30+ years.

Rapid Implementation

Get operational quickly with plug-and-play connectivity for modern machines and proven integration paths for legacy equipment. Single server install, browser-based access—no complex IT overhead.

Meet The Excellerant Team

Manufacturing technology pioneers with decades of hands-on experience.

John Carpenter, Founder and President of Excellerant

John Carpenter

Founder, President

John Carpenter is the visionary founder behind Excellerant's groundbreaking approach to manufacturing technology. Originally trained in electronics by the US Navy, John brought military precision and innovative thinking to the commercial manufacturing sector. His crowning achievement came in 2001 when he developed the world's first wireless DNC connection to a machine tool—a breakthrough that fundamentally changed how manufacturers approach shop floor connectivity. This innovation earned industry-wide recognition, including a featured placement on the front cover of Modern Machine Shop magazine in 2006. With over 30 years of experience in machine tool networking, John established WireFreeCNC in 2002 and later transformed the company into Excellerant in 2018. His deep understanding of both the technical and operational challenges facing manufacturers drives Excellerant's mission to simplify industrial automation. Under his leadership, Excellerant has grown from a pioneering startup to a respected industry leader, serving manufacturing facilities across the United States and Canada with innovative IIoT solutions that bridge the gap between legacy equipment and modern Industry 4.0 capabilities.

Brian Duprey, Director of Technical Operations at Excellerant

Brian Duprey

Director of Technical Operations

Brian Duprey brings over 20 years of manufacturing and operations experience to his role as Director of Technical Operations at Excellerant. His extensive background spans the full spectrum of manufacturing environments, from shop floor operations to systems integration and process optimization. This comprehensive perspective enables Brian to understand the real-world challenges that manufacturers face daily and translate those insights into practical, effective solutions. Brian oversees all customer integrations, ensuring that each implementation is tailored to the specific needs and constraints of the facility. His hands-on approach and problem-solving abilities have been instrumental in successfully deploying Excellerant's solutions across diverse manufacturing environments—from small machine shops to large-scale production facilities. Whether working with legacy equipment that requires creative connectivity solutions or implementing cutting-edge IIoT platforms, Brian's expertise ensures smooth deployments and optimal system performance. His ability to innovate while maintaining focus on operational efficiency makes him an invaluable resource for customers navigating their digital transformation journey. Brian's commitment to customer success and his deep technical knowledge have established him as a trusted advisor to manufacturers seeking to modernize their operations.

Ray Romero

Lead Software Architect

Ray Romero serves as Excellerant's Lead Software Architect, combining exceptional software development expertise with deep knowledge of CNC networking hardware, communications protocols, and industrial systems integration. This unique blend of skills positions Ray at the intersection of software innovation and manufacturing technology—exactly where Industry 4.0 solutions are born. Ray's architectural vision shapes Excellerant's entire software platform, from the core connectivity layer that communicates with diverse machine tools to the user-facing dashboards that present complex manufacturing data in intuitive, actionable formats. His understanding of protocols like MTConnect, OPC UA, Fanuc Focas, and HAAS MNET enables Excellerant to offer truly universal machine connectivity. Ray's work ensures that the platform remains flexible, scalable, and future-proof while maintaining the reliability and security that manufacturing environments demand. His commitment to clean code architecture and robust system design means that Excellerant's solutions perform reliably in demanding production environments where uptime is critical. Ray's contributions extend beyond coding—he actively participates in industry standards development and stays at the forefront of emerging manufacturing technologies, ensuring Excellerant's solutions evolve with the industry.

Johann Dreyer

Lead Service Technician

Johann Dreyer serves as Excellerant's Lead Service Technician, bringing a unique combination of technical expertise and genuine passion for both technology and continuous learning. His background spans customer service excellence and hands-on machine operation experience—a combination that proves invaluable when working directly with manufacturing teams. Johann's dual perspective allows him to communicate effectively with both operators on the shop floor and decision-makers in the front office. During customer installations, Johann ensures that every system is properly configured, thoroughly tested, and optimized for the specific manufacturing environment. His training sessions are highly regarded for their clarity and practical focus—he doesn't just explain how the technology works, but demonstrates how it solves real production challenges. Johann's machine operator background gives him credibility with shop floor personnel, while his growing technical knowledge enables him to troubleshoot complex connectivity and integration issues. His commitment to customer success extends beyond the initial installation—Johann provides ongoing support, helping customers maximize the value of their Excellerant investment through optimization recommendations and best practices guidance. His ever-growing expertise and dedication to learning ensure that he stays current with emerging technologies and industry trends, making him an increasingly valuable resource for Excellerant's customers.

Frequently Asked Questions

What types of machines can Excellerant's automation platform connect to?

Excellerant's universal connectivity solution works with virtually any manufacturing equipment—CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. We support modern CNCs through plug-and-play ethernet or WiFi, and legacy devices through serial communications or PLCs. Our platform handles multiple protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol, ensuring compatibility regardless of machine brand, age, or control type.

How quickly can we implement Excellerant's industrial automation solutions?

Does Excellerant's platform integrate with our existing ERP or MES systems?

What kind of ROI can we expect from implementing industrial automation?

Is the system secure and compliant with industry standards?

What ongoing support and training do you provide?

Can we start with a small implementation and scale over time?

How does Excellerant handle both wireless and wired machine connectivity?

Ready to Transform Your Manufacturing?

Connect with our industrial automation experts to discuss your specific needs and explore how Excellerant can optimize your operations.

Industry Recognition

Awards and Recognition

Modern Machine Shop magazine front cover feature

Modern Machine Shop Feature

Featured on front cover in 2006 for wireless DNC innovation.

MTConnect standards committee voting member certification

MTConnect Standards Committee

Active voting member shaping manufacturing connectivity standards.

Veteran owned small business certification badge

Veteran Owned Business

Proud veteran-owned small business serving American manufacturing.

Let's Build Your Smart Factory Together

Tell us about your manufacturing challenges and automation goals. Our experts will design a custom solution tailored to your operation.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com