Comprehensive End-to-End Industrial Automation Solutions

Transform your manufacturing operations with Excellerant's complete Industrial Automation ecosystem. Our integrated platform connects machines, optimizes workflows, and delivers real-time insights—empowering you to reduce downtime, maximize productivity, and scale with confidence. From wireless DNC to advanced OEE analytics, we simplify complexity so you can focus on what matters: building exceptional products.

Modern industrial automation control room with multiple monitors displaying real-time CNC machine data and production analytics

Our Industrial Automation Solutions

Complete technology suite to connect, monitor, and optimize every aspect of your manufacturing operation.

IIoT Machine Connectivity

Universal connectivity for any machine brand, protocol, or age. Connect CNC machines, presses, injection molders, and legacy equipment through plug-and-play ethernet, WiFi, or serial communications with MTConnect, OPC UA, and open API support.

Real-Time CNC Monitoring

Automated data collection and visualization with live machine status tracking, production progress monitoring, instant notifications, and comprehensive OEE metrics. Eliminate manual data entry and gain 24/7 visibility across your entire shop floor.

Downtime Tracking & Analysis

Automated downtime recording with one-tap operator categorization, machine alarm state monitoring, and powerful root cause analysis tools. Identify bottlenecks, reduce unplanned stoppages, and make data-driven decisions to boost productivity.

Performance Analytics & OEE

Real-time OEE calculation engine tracking availability, performance, and quality metrics by machine, shift, and job. Compare actual vs. expected output with advanced utilization reports, cycle time analysis, and run-to-run benchmarking tools.

DNC File Management

Centralized NC program management with wireless or wired connectivity. Remotely send, receive, and drip-feed files to multiple CNC machines simultaneously. Features in-browser G-code editor, one-click revision compare, and ISO 9000/CMMC compliance.

ERP/MES Integration

Seamless bi-directional data synchronization between shop floor systems and enterprise platforms like SAP and Oracle. Eliminate data lag, increase ERP accuracy, and bridge the gap between manufacturing operations and business systems through our open API.

30 Years of Innovation

One Platform. Complete Manufacturing Intelligence.

Excellerant delivers a unified industrial automation platform that eliminates silos and transforms raw machine data into actionable intelligence. Our proven solutions connect legacy and modern equipment alike, providing manufacturers with the real-time visibility, automated workflows, and predictive insights needed to thrive in Industry 4.0. Built by manufacturing experts who understand shop floor realities, our technology scales effortlessly—whether you're optimizing a single machine cell or orchestrating operations across multiple facilities.

Integrated industrial automation dashboard showing CNC machine connectivity, real-time production data, and performance metrics
The Excellerant Advantage

Why Choose Excellerant?

Three decades of machine tool networking expertise delivering simplified IIoT solutions that work.

Universal Compatibility

Connect any machine—CNC, legacy, or specialty equipment—regardless of brand, protocol, or age. Our platform integrates seamlessly with your existing infrastructure.

Unlimited Scalability

Browser-based deployment with unlimited client access and no additional licensing fees. Add users, machines, and displays as your operation grows without hidden costs.

Expert USA Support

Receive direct assistance from our experienced technical team based in Connecticut. We understand manufacturing challenges because we've lived them for 30+ years.

Rapid Implementation

Get operational quickly with plug-and-play connectivity for modern machines and proven integration paths for legacy equipment. Single server install, browser-based access—no complex IT overhead.

Meet The Excellerant Team

Manufacturing technology pioneers with decades of hands-on experience.

Professional headshot of John Carpenter, Founder and President of Excellerant

John Carpenter

Founder, President

John Carpenter's journey in manufacturing technology began with electronics training in the US Navy, where he developed the technical foundation that would later revolutionize the industry. As the visionary behind Excellerant, John achieved a historic milestone in 2001 by developing the world's first wireless DNC connection to a machine tool—a breakthrough that fundamentally changed how manufacturers approach shop floor connectivity. His pioneering work earned recognition on the front cover of Modern Machine Shop in 2006, cementing his status as an industry innovator. With over 30 years dedicated to machine tool networking, John combines deep technical expertise with practical manufacturing floor experience. His leadership philosophy centers on simplifying complex Industrial Internet of Things (IIoT) technology to make it accessible for manufacturers of all sizes. Under his guidance, Excellerant has evolved from WireFreeCNC into a comprehensive smart manufacturing solutions provider, maintaining the cutting-edge innovation that has defined his entire career while staying true to the practical needs of machine shops across North America.

Professional headshot of Brian Duprey, Director of Technical Operations at Excellerant

Brian Duprey

Director of Technical Operations

With over two decades of manufacturing and operations experience, Brian Duprey brings invaluable real-world knowledge to every Excellerant customer integration. His extensive background spans both shop floor operations and technical implementation, giving him a unique perspective that bridges the gap between manufacturing processes and smart technology solutions. Brian's comprehensive understanding of production workflows, machine operations, and operational challenges enables him to design and oversee integrations that truly address the practical needs of manufacturing facilities. As Director of Technical Operations, he leads Excellerant's customer implementation team, ensuring that each installation maximizes value and seamlessly integrates with existing systems. His hands-on approach and problem-solving skills, honed through years of direct manufacturing experience, allow him to anticipate potential integration challenges and develop innovative solutions. Brian's ability to translate complex technical capabilities into tangible operational improvements has made him instrumental in Excellerant's success in deploying real-time monitoring solutions across diverse manufacturing environments. His commitment to customer success and operational excellence ensures that every Excellerant implementation delivers measurable results and lasting value.

Professional headshot of Ray Romero, Lead Software Architect at Excellerant

Ray Romero

Lead Software Architect

Ray Romero's exceptional talents lie at the intersection of software engineering excellence and deep manufacturing technology expertise. As Excellerant's Lead Software Architect, Ray combines proven software development experience with extensive knowledge of CNC networking hardware, communications protocols, and machine connectivity challenges. His comprehensive understanding of both the software architecture required for scalable IIoT platforms and the hardware-level intricacies of machine tool communications makes him uniquely qualified to design systems that work reliably in real-world manufacturing environments. Ray's expertise spans multiple CNC protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol, enabling Excellerant's platform to achieve true universal machine connectivity. His architectural decisions prioritize both robust performance and ease of deployment, ensuring that complex technology remains accessible to manufacturers without requiring specialized IT knowledge. Ray's innovative approach to system design has been instrumental in creating Excellerant's cloud-based platform that scales effortlessly from single-machine shops to multi-facility operations. His commitment to code quality, system reliability, and continuous improvement drives the platform evolution that keeps Excellerant at the forefront of smart manufacturing technology.

Professional headshot of Johann Dreyer, Lead Service Technician at Excellerant

Johann Dreyer

Lead Service Technician

Johann Dreyer's passion for technology and continuous learning, combined with his practical background in customer service and machine operation, makes him an invaluable asset to Excellerant's customer success. As Lead Service Technician, Johann leverages his unique dual perspective—understanding both the customer experience and the operational realities of the shop floor—to deliver exceptional installation, training, and ongoing support services. His hands-on machine operator experience gives him immediate credibility with shop floor personnel and enables him to communicate technical concepts in practical, relatable terms. Johann's customer service background ensures that every interaction is focused on solving real problems and maximizing the value customers derive from their Excellerant systems. During installations, his methodical approach and attention to detail ensure smooth deployments with minimal disruption to production. His training sessions are highly regarded for their clarity and practical focus, empowering operators and managers to fully utilize dashboard features from day one. Johann's dedication to continuous learning keeps him at the cutting edge of manufacturing technology trends, allowing him to provide informed recommendations and proactive support. His genuine enthusiasm for helping customers succeed and his ability to troubleshoot both technical and operational challenges make him a trusted advisor to the manufacturers Excellerant serves.

Frequently Asked Questions

What types of machines can Excellerant's automation platform connect to?

Excellerant's universal connectivity solution works with virtually any manufacturing equipment—CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. We support modern CNCs through plug-and-play ethernet or WiFi, and legacy devices through serial communications or PLCs. Our platform handles multiple protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol, ensuring compatibility regardless of machine brand, age, or control type.

How quickly can we implement Excellerant's industrial automation solutions?

Does Excellerant's platform integrate with our existing ERP or MES systems?

What kind of ROI can we expect from implementing industrial automation?

Is the system secure and compliant with industry standards?

What ongoing support and training do you provide?

Can we start with a small implementation and scale over time?

How does Excellerant handle both wireless and wired machine connectivity?

Ready to Transform Your Manufacturing?

Connect with our industrial automation experts to discuss your specific needs and explore how Excellerant can optimize your operations.

Industry Recognition

Awards and Recognition

Modern Machine Shop magazine front cover feature

Modern Machine Shop Feature

Featured on front cover in 2006 for wireless DNC innovation.

MTConnect standards committee voting member certification

MTConnect Standards Committee

Active voting member shaping manufacturing connectivity standards.

Veteran owned small business certification badge

Veteran Owned Business

Proud veteran-owned small business serving American manufacturing.

Let's Build Your Smart Factory Together

Tell us about your manufacturing challenges and automation goals. Our experts will design a custom solution tailored to your operation.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.