Industrial IoT Platform Solutions for Manufacturing

Excellerant's platform can connect to virtually any machine found in manufacturing environments—CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. We support any machine brand, communication protocol (MTConnect, OPC UA, Fanuc Focas, HAAS MNET, Mazak Mazatrol), and machine age. Modern CNCs connect via simple plug-and-play ethernet or WiFi, while legacy devices connect through serial communications or PLCs as intermediary devices.

The platform improves efficiency by providing real-time visibility into machine status, automating data collection to eliminate manual entry errors, tracking OEE metrics to identify improvement opportunities, capturing and analyzing downtime to reduce stoppages, enabling data-driven scheduling and resource allocation, and synchronizing shop floor data with ERP/MES systems for better business decisions. Manufacturers typically see reduced downtime, increased productivity, and improved forecasting accuracy.

Implementation timelines vary based on the number of machines, complexity of existing systems, and scope of integration. However, Excellerant's solutions are designed for rapid deployment. Simple machine monitoring can often be operational within days, while comprehensive implementations including ERP integration and DNC systems typically take 2-4 weeks. Our USA-based technical team handles the heavy lifting, and we provide complete training to ensure your staff can effectively use the system from day one.

Yes, Excellerant's platform features seamless bi-directional integration with major enterprise software platforms including SAP, Oracle, and other ERP/MES systems. Our Open API enables real-time data synchronization between shop floor operations and business systems, eliminating manual data entry, increasing ERP accuracy, and ensuring your business systems always reflect current production reality. Data can be easily imported and exported to maintain consistency across all platforms.

Security is a top priority. Excellerant's platform runs on a secure cloud infrastructure with enterprise-grade encryption and access controls. Our DNC solutions are compliant with ISO 9000 and CMMC (Cybersecurity Maturity Model Certification) standards, critical for defense contractors and quality-focused manufacturers. We offer highly customizable user permissions, Active Directory integration for centralized authentication, and secure data transmission protocols to ensure your sensitive manufacturing data remains protected at all times.

Excellerant provides comprehensive USA-based technical support throughout implementation and beyond. Our team includes experienced service technicians with both manufacturing operations and technical backgrounds. We provide on-site installation assistance, hands-on training for operators and managers, ongoing technical support via phone and email, and access to training resources and documentation. Our goal is to ensure your team can confidently use the platform to drive continuous improvement in your operations.

Pricing varies based on the number of machines, specific modules required (monitoring, DNC, analytics, ERP integration), and scope of implementation. However, Excellerant offers significant value advantages including unlimited client access with no additional licensing fees, single server install with browser-based access from any device, and no hidden costs for additional users or displays. Contact us for a customized quote based on your specific manufacturing environment and requirements.

Absolutely. Excellerant's platform is designed to scale seamlessly as your operations expand. The browser-based architecture allows unlimited client access from any device without additional licensing fees, making it easy to add new users, machines, or locations. The cloud-based infrastructure automatically scales to handle increased data volumes. Whether you're adding new production lines, opening additional facilities, or integrating acquired operations, the platform grows with your business without requiring significant reconfiguration or investment.