Industrial IoT Platform Solutions for Manufacturing

Transform your manufacturing operations with Excellerant's comprehensive Industrial IoT platform. Our proven solutions connect legacy and modern CNC machines, automate data collection, and provide real-time visibility across your entire shop floor. With 30 years of machine tool networking experience, we deliver seamless integration, powerful analytics, and actionable insights that drive measurable improvements in productivity, efficiency, and profitability for manufacturers nationwide.

Modern manufacturing facility with connected CNC machines and IoT sensors displaying real-time production data

Our Industrial IoT Platform Solutions

Comprehensive smart manufacturing solutions that connect, monitor, and optimize your entire production environment for maximum efficiency.

Real-Time Machine Monitoring

Automated CNC machine monitoring with real-time data visualization, instant notifications, and historical analytics. Track machine status, production progress, and OEE metrics across your entire shop floor with 24/7 visibility and predictive alerting capabilities.

Universal Machine Connectivity

Connect any machine brand, protocol, or age—from legacy CNCs to modern equipment. Supports MTConnect, OPC UA, Fanuc Focas, and other protocols with plug-and-play ethernet, WiFi, or serial connectivity for complete Industry 4.0 integration.

OEE & Performance Analytics

Comprehensive Overall Equipment Effectiveness tracking with detailed breakdowns of availability, performance, and quality. Compare actual vs. expected output, analyze trends, and identify improvement opportunities with advanced utilization reports and machine-level metrics.

Downtime Tracking & Analysis

Automated downtime recording and root cause analysis to reduce equipment stoppages. Capture every instance of machine stoppage, categorize downtime reasons, and generate detailed reports to eliminate production bottlenecks and increase facility productivity.

ERP/MES Integration

Seamless bi-directional data synchronization between shop floor systems and enterprise software. Eliminate manual data entry, increase ERP accuracy, and bridge the gap between manufacturing operations and business systems like SAP or Oracle.

Wireless & Wired DNC Systems

Centralized CNC program file management with remote send, receive, and drip-feed capabilities. Features in-browser G-code editor, one-click revision compare, unlimited client access, and ISO 9000/CMMC compliance for secure, efficient NC file management.

Industry 4.0 Simplified

Smart Manufacturing Solutions Built for Real-World Production

Excellerant's Industrial IoT platform eliminates the complexity of smart manufacturing by providing hardware, software, and cloud services in one integrated solution. Our universal connectivity works with any machine—CNC, non-CNC, PLC, presses, injection molders—regardless of brand or age. We aggregate data from isolated proprietary systems and make it accessible through intuitive dashboards, enabling you to maximize resource utilization, reduce costs, and make confident decisions. With 30 years of machine tool networking experience and USA-based technical support, we deliver proven results without the need for custom engineering or time-consuming site visits.

Integrated dashboard displaying manufacturing KPIs, machine connectivity status, and real-time production analytics
The Excellerant Advantage

Why Choose Excellerant?

Three decades of manufacturing technology expertise delivering simplified IIoT solutions that work.

30 Years of Expertise

Pioneering machine tool networking since 1991, including development of the world's first wireless DNC connection.

Universal Connectivity

Connect any machine brand, any protocol, any age—from decades-old legacy equipment to cutting-edge modern CNCs with seamless integration.

USA-Based Support

Dedicated technical support team based in Connecticut providing responsive, knowledgeable assistance throughout implementation and beyond.

No Hidden Costs

Unlimited client access with no additional licensing fees—deploy to any device across your organization without unexpected charges.

Meet The Excellerant Team

Manufacturing technology experts with decades of hands-on experience.

Professional headshot of John Carpenter, Founder and President of Excellerant

John Carpenter

Founder, President

John Carpenter's journey in manufacturing technology began with electronics training in the US Navy, where he developed the technical foundation that would later revolutionize the industry. As the visionary behind Excellerant, John achieved a historic milestone in 2001 by developing the world's first wireless DNC connection to a machine tool—a breakthrough that fundamentally changed how manufacturers approach shop floor connectivity. His pioneering work earned recognition on the front cover of Modern Machine Shop in 2006, cementing his status as an industry innovator. With over 30 years dedicated to machine tool networking, John combines deep technical expertise with practical manufacturing floor experience. His leadership philosophy centers on simplifying complex Industrial Internet of Things (IIoT) technology to make it accessible for manufacturers of all sizes. Under his guidance, Excellerant has evolved from WireFreeCNC into a comprehensive smart manufacturing solutions provider, maintaining the cutting-edge innovation that has defined his entire career while staying true to the practical needs of machine shops across North America.

Professional headshot of Brian Duprey, Director of Technical Operations at Excellerant

Brian Duprey

Director of Technical Operations

With over two decades of manufacturing and operations experience, Brian Duprey brings invaluable real-world knowledge to every Excellerant customer integration. His extensive background spans both shop floor operations and technical implementation, giving him a unique perspective that bridges the gap between manufacturing processes and smart technology solutions. Brian's comprehensive understanding of production workflows, machine operations, and operational challenges enables him to design and oversee integrations that truly address the practical needs of manufacturing facilities. As Director of Technical Operations, he leads Excellerant's customer implementation team, ensuring that each installation maximizes value and seamlessly integrates with existing systems. His hands-on approach and problem-solving skills, honed through years of direct manufacturing experience, allow him to anticipate potential integration challenges and develop innovative solutions. Brian's ability to translate complex technical capabilities into tangible operational improvements has made him instrumental in Excellerant's success in deploying real-time monitoring solutions across diverse manufacturing environments. His commitment to customer success and operational excellence ensures that every Excellerant implementation delivers measurable results and lasting value.

Professional headshot of Ray Romero, Lead Software Architect at Excellerant

Ray Romero

Lead Software Architect

Ray Romero's exceptional talents lie at the intersection of software engineering excellence and deep manufacturing technology expertise. As Excellerant's Lead Software Architect, Ray combines proven software development experience with extensive knowledge of CNC networking hardware, communications protocols, and machine connectivity challenges. His comprehensive understanding of both the software architecture required for scalable IIoT platforms and the hardware-level intricacies of machine tool communications makes him uniquely qualified to design systems that work reliably in real-world manufacturing environments. Ray's expertise spans multiple CNC protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol, enabling Excellerant's platform to achieve true universal machine connectivity. His architectural decisions prioritize both robust performance and ease of deployment, ensuring that complex technology remains accessible to manufacturers without requiring specialized IT knowledge. Ray's innovative approach to system design has been instrumental in creating Excellerant's cloud-based platform that scales effortlessly from single-machine shops to multi-facility operations. His commitment to code quality, system reliability, and continuous improvement drives the platform evolution that keeps Excellerant at the forefront of smart manufacturing technology.

Professional headshot of Johann Dreyer, Lead Service Technician at Excellerant

Johann Dreyer

Lead Service Technician

Johann Dreyer's passion for technology and continuous learning, combined with his practical background in customer service and machine operation, makes him an invaluable asset to Excellerant's customer success. As Lead Service Technician, Johann leverages his unique dual perspective—understanding both the customer experience and the operational realities of the shop floor—to deliver exceptional installation, training, and ongoing support services. His hands-on machine operator experience gives him immediate credibility with shop floor personnel and enables him to communicate technical concepts in practical, relatable terms. Johann's customer service background ensures that every interaction is focused on solving real problems and maximizing the value customers derive from their Excellerant systems. During installations, his methodical approach and attention to detail ensure smooth deployments with minimal disruption to production. His training sessions are highly regarded for their clarity and practical focus, empowering operators and managers to fully utilize dashboard features from day one. Johann's dedication to continuous learning keeps him at the cutting edge of manufacturing technology trends, allowing him to provide informed recommendations and proactive support. His genuine enthusiasm for helping customers succeed and his ability to troubleshoot both technical and operational challenges make him a trusted advisor to the manufacturers Excellerant serves.

Frequently Asked Questions

What types of machines can Excellerant's Industrial IoT platform connect to?

Excellerant's platform can connect to virtually any machine found in manufacturing environments—CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. We support any machine brand, communication protocol (MTConnect, OPC UA, Fanuc Focas, HAAS MNET, Mazak Mazatrol), and machine age. Modern CNCs connect via simple plug-and-play ethernet or WiFi, while legacy devices connect through serial communications or PLCs as intermediary devices.

How does the Industrial IoT platform improve manufacturing efficiency?

What is the implementation timeline for an Industrial IoT solution?

Does the platform work with our existing ERP or MES system?

How secure is the Industrial IoT platform and our manufacturing data?

What kind of support and training is provided?

How much does an Industrial IoT platform solution cost?

Can the platform scale as our manufacturing operations grow?

Ready to Transform Your Manufacturing Operations?

Our Industrial IoT experts are here to answer your questions and design a solution tailored to your needs.

Industry Recognition

Awards and Recognition

Modern Machine Shop magazine logo

Modern Machine Shop Feature

Front cover feature recognizing wireless DNC innovation

MTConnect Institute logo

MTConnect Standards Committee

Voting member shaping industry connectivity standards

Veteran Owned Small Business certification logo

Veteran Owned Small Business

Certified veteran-owned enterprise serving manufacturers

Get Started with Industrial IoT Today

Tell us about your manufacturing environment and challenges. Our team will design a customized Industrial IoT solution that delivers measurable results.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.