Transform your manufacturing operations with intelligent IoT sensor monitoring that connects every machine, collects real-time data, and delivers actionable insights. From legacy equipment to modern CNC systems, our universal connectivity platform eliminates blind spots on your shop floor, enabling predictive maintenance, automated data collection, and confident production forecasting that drives profitability.
Complete smart manufacturing solutions that connect, monitor, and optimize every aspect of your production environment.
Real-time machine status tracking with automated data collection, performance visualization, OEE metrics, and predictive analytics. Eliminates manual data entry while providing 24/7 visibility into production performance across your entire shop floor.
Universal machine connectivity supporting any brand, protocol, or age. Connects CNC machines, presses, injection molders, and legacy equipment through ethernet, WiFi, serial, or PLC integration with secure cloud platform access.
Automated downtime recording and root cause analysis with instant notifications. Track equipment stoppage, categorize downtime reasons, monitor machine health, and generate comprehensive reports to reduce unplanned downtime and increase productivity.
Continuous Overall Equipment Effectiveness calculation measuring availability, performance, and quality metrics. Compare actual vs. expected output, track machine utilization, and build a performance culture for maximum profitability.
Comprehensive analytics tracking part counts, cycle times, machine status timelines, and advanced OEE statistics. Features run-to-run comparisons, state charts, and powerful utilization reports for data-driven decision making.
Seamless bi-directional data synchronization between shop floor systems and enterprise platforms like SAP and Oracle. Eliminates data lag, increases ERP accuracy, and bridges the gap between manufacturing and front office operations.
Our IoT sensor monitoring platform eliminates the complexity of connecting diverse manufacturing equipment. Whether you operate modern CNCs or decades-old legacy machines, our solution delivers plug-and-play connectivity through ethernet, WiFi, serial communications, or PLC integration. Built on 30 years of machine tool networking expertise, we support protocols including MTConnect, OPC UA, Fanuc Focas, and more—creating a unified ecosystem where humans, machines, and software work together seamlessly. Access your data securely from anywhere via our cloud platform, integrate with existing ERP/MES systems, and gain the complete visibility needed to maximize uptime and drive continuous improvement.
Three decades of manufacturing technology expertise delivering simplified IIoT solutions.
Founded by the developer of the world's first wireless DNC connection, bringing 30+ years of machine tool networking innovation.
Connect any machine—CNC, legacy, or specialty equipment—regardless of brand, protocol, or age with our proven connectivity solutions.
Direct access to experienced technical teams based in the United States, providing expert implementation, training, and ongoing support.
Browser-based platform with unlimited client access and no additional licensing fees, scaling effortlessly as your operation grows.
Manufacturing technology experts dedicated to your success.
An IoT (Internet of Things) sensor is a device that collects data from physical equipment or environments and transmits it to connected systems for monitoring and analysis. In manufacturing, IoT sensors monitor machine status, performance metrics, environmental conditions, and operational parameters, enabling real-time visibility and data-driven decision making across the shop floor.
Connect with our IoT specialists to discuss your specific manufacturing monitoring needs.
Share your manufacturing challenges and we'll design a custom IoT sensor solution. Expect a response within one business day.
For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.
For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.