Industry 4.0 & IIoT Connectivity
Universal machine connectivity solution supporting any brand, protocol, and machine age. Seamlessly integrate legacy and modern equipment into a unified smart factory ecosystem with plug-and-play simplicity.
Transform your manufacturing operations with Excellerant's comprehensive Industry 4.0 solutions. We connect legacy and modern equipment into a unified intelligent ecosystem, delivering real-time visibility, predictive analytics, and seamless data integration. With 30 years of machine tool networking expertise, we eliminate downtime, optimize resource utilization, and empower data-driven decision-making across your entire production floor—turning manufacturing complexity into competitive advantage.

Comprehensive smart manufacturing technologies that connect, monitor, and optimize every aspect of your production operations.
Universal machine connectivity solution supporting any brand, protocol, and machine age. Seamlessly integrate legacy and modern equipment into a unified smart factory ecosystem with plug-and-play simplicity.
Automated CNC machine monitoring with instant production data visualization, historical analytics, and predictive alerts. Gain complete shop floor visibility to maximize uptime and operational efficiency.
Comprehensive Overall Equipment Effectiveness tracking measuring availability, performance, and quality metrics. Make data-driven decisions with granular insights by machine, shift, and job.
Automated downtime recording and root cause analysis system. Identify production bottlenecks, reduce unplanned stoppages, and implement preventative maintenance strategies based on real machine data.
Centralized CNC program management with wired or wireless connectivity. Remotely send, receive, and drip-feed files to multiple machines with built-in version control and one-click G-code comparison.
Seamless bi-directional data synchronization between shop floor and enterprise systems. Eliminate manual data entry, increase ERP accuracy, and bridge the gap between manufacturing operations and business systems.
Excellerant's industrial automation solutions transform disconnected production environments into intelligent, self-optimizing operations. Our proven technology connects any machine—regardless of age or brand—into a unified Industry 4.0 ecosystem. With 30 years of pioneering experience in machine tool networking, we deliver real-time visibility, automated data collection, and actionable analytics that eliminate guesswork from manufacturing decisions. Our platform runs on secure cloud infrastructure, integrates seamlessly with existing ERP and MES systems, and requires no specialized IT resources. From shop floor operators to executive leadership, everyone gains the precise, timely data needed to drive continuous improvement and measurable ROI.

Join innovative manufacturers who have transformed their operations with Excellerant's smart manufacturing solutions.
Three decades of manufacturing technology innovation delivering measurable results for production facilities nationwide.
30 years of machine tool networking expertise—we developed the world's first wireless DNC connection and continue leading Industry 4.0 innovation.
Connect any machine, any brand, any protocol. Our solutions integrate seamlessly with both legacy equipment and modern CNC systems without costly retrofits.
Expert technical support team located in the United States provides responsive assistance with deep understanding of manufacturing operations and challenges.
Browser-based platform with no per-user licensing fees. Add unlimited client access, displays, and users as your operation grows without additional costs.
Manufacturing technology experts with decades of combined industry experience.

Founder, President
John Carpenter's journey in manufacturing technology began with electronics training in the US Navy, where he developed the technical foundation that would later revolutionize the industry. In 1997, he joined Macdac Engineering and quickly identified the untapped potential of wireless connectivity in manufacturing environments. This vision led to a groundbreaking achievement in 2001—developing the world's first wireless DNC connection to a machine tool, fundamentally changing how manufacturers approached shop floor connectivity. In 2002, John established WireFreeCNC to commercialize this innovation, and his pioneering work earned front-cover recognition in Modern Machine Shop magazine in 2006. Under his leadership, the company evolved through strategic partnerships and continuous innovation, ultimately relaunching as Excellerant in 2018. John's deep understanding of both manufacturing operations and emerging technologies positions Excellerant at the forefront of Industry 4.0 transformation, helping manufacturers worldwide bridge the gap between legacy equipment and smart factory capabilities.

Director of Technical Operations
With over 20 years of hands-on manufacturing and operations experience, Brian Duprey brings invaluable real-world perspective to Excellerant's customer integration projects. His extensive background working directly in production environments gives him unique insight into the practical challenges manufacturers face daily—from equipment limitations to workflow bottlenecks to data accuracy issues. Brian's deep operational knowledge allows him to quickly assess each customer's specific needs and design integration solutions that deliver immediate, measurable improvements. He oversees all technical implementations, ensuring that Excellerant's smart manufacturing solutions integrate seamlessly with existing processes and equipment without disrupting production. Brian's ability to translate complex technical capabilities into practical operational benefits has made him instrumental in helping manufacturers achieve rapid ROI from their Industry 4.0 investments. His hands-on approach and manufacturing-first mindset ensure that every integration is optimized for the realities of the shop floor.
Lead Software Architect
Ray Romero possesses a rare combination of advanced software development expertise and comprehensive knowledge of industrial networking infrastructure. His unique skill set bridges the gap between enterprise-grade software architecture and the specialized world of CNC communications protocols. Ray's deep understanding of both legacy serial communications and modern networking standards enables him to design solutions that work reliably in the complex, heterogeneous environments typical of manufacturing facilities. He architected Excellerant's platform to support multiple communication protocols simultaneously—including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol—while maintaining a unified, intuitive user experience. Ray's expertise extends to both hardware-level communications and cloud-based software systems, allowing him to optimize data flow from machine sensors all the way through to enterprise business systems. His architectural decisions ensure that Excellerant's solutions remain scalable, secure, and future-proof as manufacturing technology continues to evolve.
Lead Service Technician
Johann Dreyer's passion for technology and continuous learning, combined with his background as both a customer service professional and machine operator, makes him uniquely qualified to support Excellerant's customers. His hands-on experience operating CNC equipment gives him immediate credibility with shop floor personnel and allows him to quickly diagnose integration issues from an operator's perspective. Johann understands the daily realities of production work—time pressures, quality requirements, and the importance of reliable equipment—which informs his approach to customer installations and training. His customer service expertise ensures that every interaction is professional, clear, and focused on solving problems efficiently. Johann excels at translating technical concepts into practical, actionable guidance that operators and managers can immediately apply. His ability to connect with customers at all levels—from machine operators to plant managers—has made him instrumental in ensuring successful implementations and high customer satisfaction rates.
What is industrial automation engineering for smart manufacturing?
Industrial automation engineering for smart manufacturing involves integrating advanced technologies like IIoT, machine monitoring, and real-time analytics to create intelligent, self-optimizing production systems. It connects machines, software, and processes into a unified ecosystem that collects data automatically, provides actionable insights, and enables data-driven decision-making across all levels of manufacturing operations.
Can your solutions connect to older legacy equipment?
How long does implementation typically take?
What kind of ROI can we expect from industrial automation?
Will this integrate with our existing ERP or MES system?
Do we need specialized IT staff to manage the system?
How secure is the data collected from our machines?
What ongoing support do you provide after implementation?
Connect with our industrial automation experts to discuss your specific needs and discover how Excellerant can optimize your production.
Front cover recognition for wireless DNC innovation
Voting member of industry standards committee
Certified veteran-owned small business
Connect with our team to discuss your automation needs. We'll assess your current operations and design a custom solution that delivers measurable results.
For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com
For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com