Performance Management Software for Manufacturing Efficiency

Excellerant's platform connects to virtually any machine found in manufacturing environments, including CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. Our solution supports any machine brand, any communication protocol (MTConnect, OPC UA, Fanuc Focas, HAAS MNET, Mazak Mazatrol), and any age—from modern CNCs with plug-and-play ethernet connectivity to legacy equipment using serial communications or PLCs as intermediary devices.

Our OEE monitoring engine continuously calculates Overall Equipment Effectiveness by measuring three key components: Availability (equipment uptime and downtime), Performance (actual vs. expected output and cycle times), and Quality (good parts vs. defects). The system provides granular breakdowns by individual machine, shift, and job, with real-time comparison tools and advanced utilization reports that help you identify improvement opportunities.

Yes, Excellerant provides seamless bi-directional data synchronization with major enterprise platforms including SAP, Oracle, and other ERP/MES systems. Our Open API enables real-time data exchange, eliminating manual data entry, increasing system accuracy, and ensuring your business systems always reflect current shop floor reality. The integration bridges the gap between manufacturing operations and front office systems.

Implementation time varies based on the number of machines, existing infrastructure, and customization requirements. Modern CNCs with ethernet connectivity can often be connected and operational within days. Legacy equipment requiring serial communications or PLCs may take slightly longer. Our experienced technical team handles all aspects of installation, configuration, and training to ensure a smooth transition with minimal disruption to production.

Excellerant provides comprehensive USA-based technical support from our experienced team who understand manufacturing challenges. Support includes troubleshooting assistance, system optimization recommendations, software updates, and ongoing training. Our team provides rapid response when you need help, and we offer remote servicing capabilities that allow us to diagnose and resolve issues quickly by accessing machine data remotely.

Pricing depends on factors including the number of machines to monitor, desired features, integration requirements, and deployment scope. Excellerant provides transparent pricing with no hidden fees, and our unlimited client access model means you can deploy to as many users and devices as needed without additional licensing costs. Contact us for a customized quote based on your specific manufacturing environment and requirements.

Yes, Excellerant pioneered wireless DNC technology with the world's first wireless connection to a machine tool in 2001. Our platform supports both wired and wireless connectivity, including WiFi connections that provide flexibility in machine placement and eliminate physical cabling requirements. Wireless DNC adaptors are available for legacy equipment with RS232 serial connections.

Manufacturers using Excellerant's platform typically see significant improvements including reduced machine downtime (up to 40% reduction reported), increased equipment utilization and OEE scores, improved production forecasting accuracy, reduced operational costs through optimized resource allocation, and enhanced productivity through elimination of manual data collection. Specific results vary based on baseline performance and implementation scope, but our data-driven approach consistently delivers measurable ROI.