Transform your manufacturing operations with intelligent real-time production monitoring that eliminates guesswork and maximizes efficiency. Our proven software connects any machine—legacy or modern—providing instant visibility into every aspect of your shop floor. Reduce downtime, optimize resource utilization, and make data-driven decisions with confidence using the same technology trusted by manufacturers across North America for over 30 years.
Comprehensive software solutions that connect, monitor, and optimize every aspect of your manufacturing operations in real-time.
Real-time CNC machine monitoring with automated data collection, performance visualization, and OEE tracking. Eliminates manual data entry while providing 24/7 visibility into production with instant notifications and predictive analytics.
Automated downtime recording and root cause analysis that captures every machine stoppage. Features one-tap operator interface, automatic alarm tracking, and powerful reporting to identify and eliminate production bottlenecks.
Real-time Overall Equipment Effectiveness calculation engine measuring availability, performance, and quality metrics. Provides granular breakdowns by machine, shift, and job with actual vs. expected output comparison.
Seamless bi-directional data synchronization between shop floor and enterprise systems. Eliminates data lag, increases accuracy, and bridges the gap between manufacturing operations and business intelligence.
Universal machine connectivity supporting any brand, protocol, or machine age. Connects CNC machines, presses, injection molders, and assembly stations through plug-and-play or legacy device integration.
Comprehensive analytics platform tracking part counts, cycle times, and machine utilization patterns. Enables run-to-run comparisons, trend analysis, and confident forecasting with powerful utilization reports.
Our production monitoring software provides manufacturers with the real-time intelligence needed to maximize productivity and eliminate costly inefficiencies. Unlike complex systems requiring extensive IT support, our platform connects seamlessly to any machine—from the latest CNC equipment to decades-old legacy systems. You'll gain instant visibility into machine status, production progress, and equipment effectiveness across your entire operation. With automated data collection replacing error-prone manual processes, your team can focus on making informed decisions rather than chasing information. The result? Reduced downtime, optimized resource utilization, and the confidence to forecast completion times accurately.
See how leading manufacturers have transformed their operations with our proven monitoring solutions.
Three decades of machine tool networking expertise combined with simplified IIoT solutions built specifically for manufacturers.
Connect any machine—any brand, any protocol, any age—without complex engineering or costly custom solutions.
Since developing the world's first wireless DNC connection in 2001, we've pioneered manufacturing technology solutions trusted across North America.
Unlimited client access with no additional licensing costs. Deploy across your entire operation without worrying about per-user charges.
Expert technical support team located in the United States, ensuring responsive assistance when you need it most during production runs.
Manufacturing technology experts with real-world shop floor experience.
Founder, President
John Carpenter is the visionary founder and president of Excellerant, bringing over three decades of manufacturing technology expertise to the industry. Originally trained in electronics by the US Navy, John's technical foundation prepared him for a remarkable career in manufacturing innovation. He became a recognized pioneer of Smart Manufacturing with the development of the world's first wireless DNC connection to a machine tool in 2001—a breakthrough that fundamentally changed how manufacturers approach machine connectivity. His leadership transformed the company from its origins as a DNC reseller into a comprehensive IIoT solutions provider. John's deep understanding of both the technical challenges and practical needs of machine shops has guided Excellerant's product development philosophy: sophisticated technology made simple and accessible for manufacturers of all sizes.
Director of Technical Operations
Brian Duprey serves as Director of Technical Operations at Excellerant, bringing over 20 years of manufacturing and operations experience to every customer integration. His extensive background spans hands-on production environments to strategic operations management, giving him a unique perspective on the real-world challenges manufacturers face daily. This deep operational knowledge enables Brian to design and oversee seamless system integrations that work reliably in demanding shop floor environments. He understands that successful technology implementation requires more than just technical expertise—it demands an intimate knowledge of manufacturing workflows, production pressures, and the practical constraints of operating equipment. Brian's approach combines technical innovation with operational pragmatism, ensuring that every Excellerant installation delivers measurable improvements to productivity and efficiency. His leadership of the technical operations team ensures customers receive not just software, but complete solutions backed by decades of manufacturing expertise.
Lead Software Architect
Ray Romero serves as Lead Software Architect at Excellerant, where his unique combination of skills bridges the gap between software development and manufacturing hardware. Ray's talents extend beyond traditional programming—he possesses extensive knowledge of CNC networking hardware, industrial communications protocols, and the complex technical requirements of machine tool connectivity. This rare expertise makes him instrumental in developing Excellerant's platform capabilities, from supporting legacy serial connections to implementing modern IoT protocols like MTConnect and OPC UA. Ray's architectural decisions ensure the platform remains both powerful and accessible, capable of handling the most demanding manufacturing environments while remaining simple to deploy and maintain. His deep understanding of how machines communicate allows Excellerant to deliver truly universal connectivity, regardless of equipment age or manufacturer. Ray's work forms the technical foundation that enables manufacturers to unlock the full potential of their shop floor data.
Lead Service Technician
Johann Dreyer serves as Lead Service Technician at Excellerant, bringing together a passion for technology with practical shop floor experience. His background as both a customer service professional and machine operator gives him a unique perspective that proves invaluable during customer installations, training sessions, and ongoing support. Johann understands manufacturing from the operator's viewpoint, which allows him to explain complex technical concepts in practical, accessible terms. His ever-growing love for learning keeps him at the forefront of manufacturing technology trends, ensuring he can address diverse customer needs across various industries and equipment types. Whether troubleshooting connectivity challenges with legacy equipment or training operators on new dashboard features, Johann's dual expertise in technology and hands-on manufacturing makes him an essential bridge between Excellerant's sophisticated software platform and the real-world production environments where it delivers value. His commitment to customer success ensures manufacturers maximize their return on investment.
What is product line software?
Product line software refers to a family of software systems that share common features and are designed to serve a specific market segment or domain. In manufacturing, production line software specifically focuses on managing, monitoring, and optimizing manufacturing operations across production lines. Excellerant's platform serves as comprehensive product line software by providing integrated solutions for machine monitoring, DNC file management, OEE tracking, and real-time production analytics—all designed specifically for manufacturing environments.
What is a production line system?
What software is used in production?
Can your software connect to our older legacy machines?
How long does implementation typically take?
Do we need extensive IT support to maintain the system?
How does the pricing work? Are there per-user fees?
Can the system integrate with our existing ERP or MES software?
Our manufacturing technology experts are ready to discuss how real-time production monitoring can benefit your specific operation.
Front cover feature in 2006 for pioneering wireless DNC technology
Official voting member of the MTConnect Standards Committee
Proudly certified as a Veteran Owned Small Business
Complete the form below and our team will contact you to discuss your manufacturing challenges and demonstrate how Excellerant can help optimize your operations.
For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com
For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com