CNC Machine Monitoring
Real-time monitoring with automated data collection, instant notifications, and historical analytics. Track machine status, production progress, and OEE metrics across your entire shop floor with 24/7 visibility.
Transform your manufacturing operations with Excellerant's comprehensive digital solutions. From real-time machine monitoring and automated downtime tracking to Industry 4.0 connectivity and advanced OEE analytics, we deliver the tools you need to maximize productivity, reduce costs, and gain complete visibility across your entire shop floor.

Comprehensive solutions connecting your entire shop floor with real-time data, automated tracking, and intelligent analytics for maximum efficiency.
Real-time monitoring with automated data collection, instant notifications, and historical analytics. Track machine status, production progress, and OEE metrics across your entire shop floor with 24/7 visibility.
Universal machine connectivity supporting any brand, protocol, or age. Connect CNC machines, presses, injection molders, and assembly stations through plug-and-play ethernet, WiFi, or legacy serial communications.
Real-time Overall Equipment Effectiveness calculation tracking availability, performance, and quality metrics. Compare actual vs. expected output with granular breakdowns by machine, shift, and job.
Automated downtime recording and root cause analysis capturing every machine stoppage. One-tap operator interface for categorizing reasons with powerful reporting and instant alert notifications.
Centralized CNC program file management through wired or wireless connections. Remote send, receive, and drip-feed files to multiple machines with in-browser G-code editor and version control.
Seamless bi-directional data synchronization between shop floor and enterprise systems. Real-time updates eliminate manual entry, increase accuracy, and bridge the gap between production and business systems.
Excellerant's digital manufacturing solutions create an efficient ecosystem of humans, machines, software, and processes. With 30 years of machine tool networking experience, we deliver universal connectivity that works with any CNC brand, any communication protocol, and any machine age—from modern ethernet-enabled equipment to legacy serial devices. Our cloud-based platform provides instant access to real-time production data, automated analytics, and powerful reporting tools that transform how you manage your manufacturing operations.

Three decades of innovation delivering simplified IIoT solutions for manufacturing environments of all sizes.
Industry pioneers since 1991 with proven expertise in machine tool networking and the first wireless DNC connection in 2001.
Connect any machine brand, any protocol, any age—from modern CNCs to legacy equipment. Support for MTConnect, OPC UA, Fanuc Focas, HAAS, and Mazak.
Dedicated technical support team based in Connecticut providing expert assistance, training, and integration guidance throughout your implementation and beyond.
Browser-based platform with no client installs and unlimited user access. Add additional users and displays at any time with no additional licensing fees.
Manufacturing technology experts with decades of combined experience.

Founder, President
John Carpenter's journey in manufacturing technology began with electronics training in the US Navy, where he developed the technical foundation that would later revolutionize the industry. As the visionary behind Excellerant, John achieved a historic milestone in 2001 by developing the world's first wireless DNC connection to a machine tool—a breakthrough that fundamentally changed how manufacturers approach shop floor connectivity. His pioneering work earned recognition on the front cover of Modern Machine Shop in 2006, cementing his status as an industry innovator. With over 30 years dedicated to machine tool networking, John combines deep technical expertise with practical manufacturing floor experience. His leadership philosophy centers on simplifying complex Industrial Internet of Things (IIoT) technology to make it accessible for manufacturers of all sizes. Under his guidance, Excellerant has evolved from WireFreeCNC into a comprehensive smart manufacturing solutions provider, maintaining the cutting-edge innovation that has defined his entire career while staying true to the practical needs of machine shops across North America.

Director of Technical Operations
With over two decades of manufacturing and operations experience, Brian Duprey brings invaluable real-world knowledge to every Excellerant customer integration. His extensive background spans both shop floor operations and technical implementation, giving him a unique perspective that bridges the gap between manufacturing processes and smart technology solutions. Brian's comprehensive understanding of production workflows, machine operations, and operational challenges enables him to design and oversee integrations that truly address the practical needs of manufacturing facilities. As Director of Technical Operations, he leads Excellerant's customer implementation team, ensuring that each installation maximizes value and seamlessly integrates with existing systems. His hands-on approach and problem-solving skills, honed through years of direct manufacturing experience, allow him to anticipate potential integration challenges and develop innovative solutions. Brian's ability to translate complex technical capabilities into tangible operational improvements has made him instrumental in Excellerant's success in deploying real-time monitoring solutions across diverse manufacturing environments. His commitment to customer success and operational excellence ensures that every Excellerant implementation delivers measurable results and lasting value.

Lead Software Architect
Ray Romero's exceptional talents lie at the intersection of software engineering excellence and deep manufacturing technology expertise. As Excellerant's Lead Software Architect, Ray combines proven software development experience with extensive knowledge of CNC networking hardware, communications protocols, and machine connectivity challenges. His comprehensive understanding of both the software architecture required for scalable IIoT platforms and the hardware-level intricacies of machine tool communications makes him uniquely qualified to design systems that work reliably in real-world manufacturing environments. Ray's expertise spans multiple CNC protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol, enabling Excellerant's platform to achieve true universal machine connectivity. His architectural decisions prioritize both robust performance and ease of deployment, ensuring that complex technology remains accessible to manufacturers without requiring specialized IT knowledge. Ray's innovative approach to system design has been instrumental in creating Excellerant's cloud-based platform that scales effortlessly from single-machine shops to multi-facility operations. His commitment to code quality, system reliability, and continuous improvement drives the platform evolution that keeps Excellerant at the forefront of smart manufacturing technology.

Lead Service Technician
Johann Dreyer's passion for technology and continuous learning, combined with his practical background in customer service and machine operation, makes him an invaluable asset to Excellerant's customer success. As Lead Service Technician, Johann leverages his unique dual perspective—understanding both the customer experience and the operational realities of the shop floor—to deliver exceptional installation, training, and ongoing support services. His hands-on machine operator experience gives him immediate credibility with shop floor personnel and enables him to communicate technical concepts in practical, relatable terms. Johann's customer service background ensures that every interaction is focused on solving real problems and maximizing the value customers derive from their Excellerant systems. During installations, his methodical approach and attention to detail ensure smooth deployments with minimal disruption to production. His training sessions are highly regarded for their clarity and practical focus, empowering operators and managers to fully utilize dashboard features from day one. Johann's dedication to continuous learning keeps him at the cutting edge of manufacturing technology trends, allowing him to provide informed recommendations and proactive support. His genuine enthusiasm for helping customers succeed and his ability to troubleshoot both technical and operational challenges make him a trusted advisor to the manufacturers Excellerant serves.
Digital manufacturing solutions are integrated software and hardware systems that connect, monitor, and optimize manufacturing operations through real-time data collection, analytics, and automation. These solutions include machine monitoring, OEE tracking, downtime analysis, DNC systems, and ERP/MES integration that transform traditional manufacturing into smart, data-driven operations.
Talk to our manufacturing technology experts for personalized guidance on transforming your shop floor.
Front cover recognition in 2006
Voting member of industry standards
Certified veteran-owned enterprise
Contact us today for a personalized consultation and discover how Excellerant's digital manufacturing solutions can optimize your shop floor.
For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.
For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.