Manufacturing Reporting Software for Operational Performance

Our software connects to virtually any machine found in manufacturing spaces—CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. We support all major protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol, and can connect legacy equipment through serial communications or PLCs. Whether your machines are brand new or decades old, our universal connectivity ensures complete shop floor integration.

Excellerant provides seamless, real-time bi-directional data synchronization with major enterprise platforms including SAP, Oracle, and other ERP/MES systems. Our Open API enables easy import and export of data, eliminating manual entry and ensuring your business systems always reflect current shop floor reality. The integration is automated, accurate, and requires minimal IT resources to implement.

Our platform tracks comprehensive operational metrics including Overall Equipment Effectiveness (OEE) with availability, performance, and quality components; detailed part counts and cycle times; machine status timelines; downtime events with root cause analysis; utilization patterns; actual vs. expected output comparisons; and production forecasting. All metrics can be analyzed by machine, shift, job, or time period with powerful comparison tools.

Deployment time varies based on facility size and complexity, but our streamlined installation process typically enables rapid implementation. Modern CNC machines connect via simple plug-and-play ethernet or WiFi. Legacy equipment may require serial adapters or PLCs. Our experienced technical team handles the entire setup process, and the browser-based interface requires no client software installation—just open a web browser from any device.

Yes, Excellerant's software is fully compliant with ISO 9000 quality standards and CMMC (Cybersecurity Maturity Model Certification) requirements, making it suitable for defense contractors and highly regulated industries. The platform features customizable user permissions, Active Directory integration, and secure file management capabilities that meet stringent compliance requirements.

Absolutely. Our platform features a modern, responsive design that scales perfectly to any device—desktop computers, tablets, or smartphones. The Shop Floor Interface is specifically optimized for tablets with touch-friendly controls, and the entire system is browser-based, so it works across Windows, Android, MacOS, and iOS with unlimited client access and no additional licensing fees.

Excellerant provides comprehensive USA-based technical support from our expert team. Support includes initial installation and integration assistance, operator training, ongoing technical assistance via phone and email, and access to our knowledge base. Our team has over 30 years of machine tool networking experience and understands the unique challenges of manufacturing environments.

Our downtime tracking system automatically records every instance of machine stoppage without manual intervention. Operators can quickly categorize downtime reasons using a user-friendly one-tap interface, and the system automatically monitors machine alarm states and fault codes. Advanced analytics identify root causes and patterns, enabling data-driven decisions to reduce unplanned downtime. Reports can be generated as spreadsheets, diagrams, or graphics for comprehensive analysis.