Manufacturing Intelligence Software with IoT Integration Solutions

Excellerant's platform connects to virtually any machine in a manufacturing environment, including CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. We support all major brands and protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol. Modern CNCs connect via plug-and-play ethernet or WiFi, while legacy equipment can be integrated through serial communications or by adding PLCs as intermediary devices.

Excellerant provides seamless bi-directional data synchronization through our Open API, enabling real-time integration with major enterprise platforms including SAP, Oracle, and other ERP/MES systems. Manufacturing data flows automatically from the shop floor to your business systems, eliminating manual data entry, increasing accuracy, and ensuring your enterprise software always reflects current production reality.

Yes, absolutely. Excellerant specializes in connecting both modern and legacy equipment. For older machines with serial RS232 connections, we provide wireless DNC adaptors or can integrate through PLCs. Our 30 years of experience in machine tool networking means we have solutions for virtually any connectivity challenge, regardless of equipment age or control type.

Implementation timelines vary based on facility size and complexity, but our plug-and-play approach for modern equipment enables rapid deployment. A typical installation includes hardware setup, software configuration, operator training, and system testing. Our USA-based technical team manages the entire process, ensuring minimal disruption to production. Many customers begin seeing value within the first week of operation.

Real-time monitoring provides continuous visibility into the three components of OEE: Availability (tracking downtime), Performance (measuring actual vs. expected output), and Quality (detecting defects). By automatically collecting and analyzing this data, manufacturers can quickly identify bottlenecks, address performance gaps, and implement targeted improvements. Our platform enables data-driven decisions that systematically increase productivity and profitability.

No specialized technical knowledge is required. Excellerant is designed with a streamlined, touch-accessible user interface that scales to any device—desktop, tablet, or mobile. The browser-based platform requires no client installs and is intuitive enough for shop floor operators while providing powerful analytics for management. Our team provides comprehensive training and ongoing USA-based support to ensure success at all skill levels.

Excellerant runs on a secure cloud platform with highly customizable user permissions and Active Directory integration. The platform supports compliance with quality and defense standards including ISO 9000 and CMMC (Cybersecurity Maturity Model Certification). Optional features like Rev-Lock-Load provide additional security for program file management, ensuring controlled access and audit trails for sensitive manufacturing data.

Excellerant provides comprehensive, USA-based technical support from our Connecticut headquarters. Our experienced team—including former machine operators and manufacturing professionals—offers rapid troubleshooting, system optimization guidance, and ongoing training. Support is available via phone, email, and integrated chat within the platform, ensuring you always have access to expert assistance when needed.