Real-Time Production Monitoring and Management Software

Transform your manufacturing operations with Excellerant's comprehensive production monitoring platform. Our proven software connects any machine—CNC, legacy, or specialty equipment—providing instant visibility into shop floor performance, automated data collection, and intelligent analytics. Eliminate manual tracking, reduce downtime, and make data-driven decisions with real-time OEE metrics, machine status tracking, and seamless ERP/MES integration that empowers your entire team.

Real-time manufacturing dashboard displaying CNC machine status and production metrics

Our Production Monitoring Solutions

Comprehensive software suite that connects, monitors, and optimizes your entire manufacturing operation with real-time data and intelligent analytics.

CNC Machine Monitoring

Real-time monitoring with automated data collection, machine status tracking, and instant notifications. Visualize production performance through intuitive dashboards while eliminating manual data entry and human error across your shop floor.

OEE Tracking & Analytics

Continuous calculation of Overall Equipment Effectiveness metrics measuring availability, performance, and quality. Compare actual vs. expected output with granular breakdowns by machine, shift, and job for data-driven improvements.

Downtime Tracking

Automated downtime recording and root cause analysis that captures every stoppage without manual intervention. Generate comprehensive reports, identify bottlenecks, and reduce unplanned downtime through powerful analytics and instant alerts.

ERP/MES Integration

Seamless bi-directional data synchronization between shop floor and enterprise systems. Eliminate data lag, increase ERP accuracy, and unlock full system potential through automated real-time data capture from machines and operators.

Industry 4.0 Connectivity

Universal machine connectivity supporting any brand, protocol, or age. Connect CNC machines, presses, injection molders, and legacy equipment through plug-and-play or custom solutions with secure cloud platform access from anywhere.

DNC Systems & File Management

Centralized CNC program management with wired or wireless connections. Remotely send, receive, and drip-feed files to multiple machines simultaneously with in-browser G-code editing, version control, and compliance-ready security features.

Data-Driven Manufacturing

Complete Shop Floor Visibility That Drives Results

Excellerant's production monitoring platform transforms manufacturing operations by connecting every machine into a unified intelligence system. Whether you're running modern CNCs or decades-old equipment, our software provides 24/7 visibility with automated data collection that eliminates paperwork and human error. Track real-time machine status, monitor production progress, and receive instant mobile notifications when issues arise. Our advanced analytics reveal exactly where to focus improvement efforts—from identifying downtime patterns to optimizing resource allocation. The result? Reduced operational costs, maximized uptime, and confident forecasting that keeps your production schedule on track and your customers satisfied.

Industrial shop floor with connected CNC machines and monitoring screens
Proven Results

Trusted By Leading Manufacturers

See how manufacturers like McMellon Bros. and C&M Machine Products use Excellerant to transform their operations.

"ERP has become a far more powerful tool for our team. With real-time visibility into machine performance and job status, we can immediately address issues and stay on pace with customer demands."

Rory Miller

"The accuracy of information flowing into our ERP system has improved dramatically. We now have greater confidence in our production data, cost tracking, and overall operational efficiency."

Dan Villemaire

"Excellerant gives us real-time insight into machine utilization, downtime, and performance. The ability to forecast completion times and identify bottlenecks has transformed the way we manage production."

Operations Manager

"The seamless integration between our shop floor and ERP system has eliminated manual data entry and paperwork. Our operators, managers, and executives are now aligned with accurate, real-time information."

Plant Supervisor

"ERP has become a far more powerful tool for our team. With real-time visibility into machine performance and job status, we can immediately address issues and stay on pace with customer demands."

Rory Miller

"The accuracy of information flowing into our ERP system has improved dramatically. We now have greater confidence in our production data, cost tracking, and overall operational efficiency."

Dan Villemaire

"Excellerant gives us real-time insight into machine utilization, downtime, and performance. The ability to forecast completion times and identify bottlenecks has transformed the way we manage production."

Operations Manager

"The seamless integration between our shop floor and ERP system has eliminated manual data entry and paperwork. Our operators, managers, and executives are now aligned with accurate, real-time information."

Plant Supervisor

"ERP has become a far more powerful tool for our team. With real-time visibility into machine performance and job status, we can immediately address issues and stay on pace with customer demands."

Rory Miller

"The accuracy of information flowing into our ERP system has improved dramatically. We now have greater confidence in our production data, cost tracking, and overall operational efficiency."

Dan Villemaire

"Excellerant gives us real-time insight into machine utilization, downtime, and performance. The ability to forecast completion times and identify bottlenecks has transformed the way we manage production."

Operations Manager

"The seamless integration between our shop floor and ERP system has eliminated manual data entry and paperwork. Our operators, managers, and executives are now aligned with accurate, real-time information."

Plant Supervisor
The Excellerant Advantage

Why Choose Excellerant?

30 years of machine tool networking experience delivering simplified IIoT solutions for manufacturers.

Universal Connectivity

Connect any machine—any brand, any age, any protocol—from modern CNCs to legacy equipment with no networking expertise required.

Pioneer Innovation

First-to-market developers of wireless DNC technology with over three decades of proven manufacturing software expertise and continuous innovation.

USA-Based Support

Dedicated technical support team based in Connecticut providing expert assistance during your business hours with deep manufacturing knowledge.

Unlimited Access

No per-user licensing fees—deploy to unlimited devices and users across your entire operation with browser-based access from any platform.

Meet the Excellerant Team

Manufacturing technology experts with decades of industry experience.

John Carpenter, Founder and President of Excellerant

John Carpenter

Founder, President

John Carpenter is the visionary founder and president of Excellerant, bringing over 30 years of manufacturing technology expertise to the company. Originally trained in electronics by the US Navy, John applied his technical foundation to revolutionize manufacturing connectivity. In 2001, he achieved a industry-defining milestone by developing the world's first wireless DNC connection to a machine tool—an innovation that fundamentally changed how manufacturers approach shop floor networking. This pioneering work earned recognition when the technology was featured on the front cover of Modern Machine Shop magazine in 2006. John established WireFreeCNC in 2002 to continue advancing wireless technology in manufacturing, later transforming the company into Excellerant in 2018. His leadership combines deep technical knowledge with a practical understanding of manufacturing challenges, guiding the company's mission to simplify IIoT solutions for facilities of all sizes. Under his direction, Excellerant has become a trusted partner for manufacturers seeking reliable, innovative production monitoring solutions.

Brian Duprey, Director of Technical Operations at Excellerant

Brian Duprey

Director of Technical Operations

Brian Duprey serves as Director of Technical Operations at Excellerant, bringing over 20 years of manufacturing and operations experience to the role. His extensive background provides the perfect blend of practical shop floor knowledge and technical expertise required to oversee complex customer integrations. Brian understands manufacturing from the inside out, having worked directly in production environments where he learned firsthand the challenges manufacturers face daily. This hands-on experience informs his innovative approach to implementing production monitoring solutions that actually work in real-world conditions. As the leader of technical operations, Brian ensures every customer integration is executed flawlessly, working closely with clients to understand their unique requirements and configure systems that deliver immediate value. His ability to bridge the gap between software capabilities and manufacturing realities makes him instrumental in customer success. Brian's deep operational knowledge allows him to anticipate challenges, provide strategic guidance, and ensure Excellerant's solutions seamlessly integrate into existing workflows without disrupting production.

Ray Romero

Lead Software Architect

Ray Romero serves as Lead Software Architect at Excellerant, where his unique combination of skills makes him invaluable to the company's technical success. Ray possesses proven software development experience coupled with extensive, specialized knowledge of CNC networking hardware, communications protocols, and connectivity standards. This rare blend of expertise allows him to design software solutions that not only function elegantly from a code perspective but also integrate seamlessly with the complex realities of manufacturing hardware. Ray understands the intricacies of machine tool communications at a deep level—from legacy serial protocols to modern MTConnect and OPC UA standards. His architectural decisions ensure Excellerant's platform can connect to virtually any machine while maintaining reliability, security, and performance. Ray's work behind the scenes enables the universal connectivity and robust data collection that customers depend on daily. His commitment to clean, scalable code combined with his hardware knowledge ensures the platform continues evolving to meet emerging Industry 4.0 requirements while maintaining backward compatibility with legacy systems.

Johann Dreyer

Lead Service Technician

Johann Dreyer serves as Lead Service Technician at Excellerant, bringing an ever-growing passion for both technology and continuous learning to every customer interaction. His unique background combines extensive customer service experience with hands-on machine operator knowledge—a combination that proves invaluable during customer installations, training sessions, and ongoing support. Johann understands manufacturing from the operator's perspective, having worked directly on shop floors where he learned the practical realities of running production equipment. This firsthand experience allows him to communicate effectively with operators and explain complex technology in accessible terms that resonate with shop floor personnel. During installations, Johann's technical skills ensure hardware is properly configured while his customer service background ensures clients feel supported throughout the process. His training sessions are known for being practical and relevant, focusing on real-world scenarios operators encounter daily. When customers need support, Johann's combination of technical knowledge and empathetic communication style quickly identifies issues and delivers solutions that get production back on track.

Frequently Asked Questions

What types of machines can Excellerant's software monitor?

Excellerant connects to virtually any manufacturing equipment including CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. The system works with any brand, any age, and any protocol—from modern ethernet-connected CNCs to legacy devices using serial communications. For older equipment, we can add PLCs as intermediary devices to enable connectivity.

How does real-time production monitoring improve manufacturing efficiency?

Can the software integrate with our existing ERP or MES system?

Is the production monitoring software cloud-based or on-premise?

How long does implementation typically take?

What kind of support is provided after implementation?

Are there per-user licensing fees or limits on device access?

How does the system track and reduce machine downtime?

Ready to Transform Your Manufacturing Operations?

Connect with our manufacturing technology experts to discuss your specific requirements and see a personalized demo.

Recognized Leader

Awards and Recognition

Modern Machine Shop magazine recognition

Modern Machine Shop

Featured on front cover in 2006

MTConnect Standards Committee member badge

MTConnect Committee

Voting member of standards committee

Veteran Owned Small Business certification

Veteran Owned

Small business veteran owned

Get Started with Real-Time Production Monitoring

Fill out the form below and our team will contact you within one business day to discuss your manufacturing monitoring needs and schedule a personalized demonstration.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com