Expert Industrial Automation System Integration Services

Transform your manufacturing operations with comprehensive automation system integration that connects every machine, process, and data stream into one intelligent ecosystem. From legacy CNC equipment to cutting-edge IIoT sensors, we seamlessly unify disparate systems to deliver real-time visibility, predictive analytics, and operational excellence across your entire production floor.

Integrated industrial automation control room with multiple monitors displaying real-time manufacturing data

Our Industrial Automation Integration Services

Comprehensive solutions that connect, monitor, and optimize your entire manufacturing ecosystem for maximum efficiency and productivity.

Industry 4.0 & IIoT Connectivity

Universal machine connectivity enabling complete shop floor integration across any brand, protocol, or equipment age. Connect CNC machines, presses, injection molders, and specialty equipment through plug-and-play ethernet, WiFi, serial communications, or PLC interfaces with support for MTConnect, OPC UA, and enterprise system integration.

Real-Time Machine Monitoring

Automated data collection and visualization providing instant visibility into manufacturing performance. Monitor machine status, production progress, and OEE metrics 24/7 with predictive analytics, mobile notifications, and comprehensive dashboards that eliminate manual data entry and drive informed decision-making.

ERP/MES Integration

Seamless bi-directional data synchronization between shop floor and enterprise systems. Real-time automated data capture replaces manual entry, increases accuracy, and unlocks the full potential of SAP, Oracle, and other business platforms through complete manufacturing data integration with Open API connectivity.

Performance Analytics & OEE

Advanced analytics platform measuring availability, performance, and quality metrics across all equipment. Track cycle times, machine utilization, downtime patterns, and production efficiency with powerful comparison tools enabling trend analysis, benchmarking, and continuous improvement initiatives.

DNC Networking Solutions

Centralized CNC program management through wired or wireless connections. Remotely send, receive, and drip-feed files to multiple machines simultaneously with in-browser G-code editing, version control, one-click revision compare, and ISO 9000/CMMC compliant security for streamlined NC file management.

Downtime Tracking & Analysis

Automated downtime recording with root cause analysis tools that identify production bottlenecks. One-tap operator interface categorizes stoppages while machine health monitoring tracks fault codes, enabling data-driven decisions to reduce unplanned downtime and maximize equipment effectiveness.

30 Years of Innovation

Unified Integration That Transforms Manufacturing Operations

As pioneers who developed the world's first wireless DNC connection, we bring three decades of machine tool networking expertise to every integration project. Our solutions eliminate the barriers between isolated systems, connecting legacy equipment and modern CNCs alike into a single, powerful platform. Whether you're running decades-old machinery or state-of-the-art automation, our universal connectivity approach ensures every asset contributes valuable data to your operational intelligence, driving measurable improvements in productivity, quality, and profitability.

Technician configuring industrial automation integration on factory floor with connected CNC machines
Proven Performance

Trusted Results

Manufacturing leaders rely on our integration expertise to transform their operations and achieve measurable results.

"The visibility we now have into machine utilization and downtime has helped us improve efficiency across multiple departments. The system is intuitive and delivers immediate value."

Michael Thompson

"Excellerant has completely changed the way we monitor our production floor. The real-time data flowing into our ERP system gives us better control over scheduling, costing, and delivery performance."

Dan Villemaire

"Integrating shop floor data directly with our ERP has eliminated manual tracking and reduced reporting errors. Our team can now focus on improving output instead of chasing paperwork."

Sarah Mitchell

"From real-time OEE tracking to accurate forecasting, Excellerant provides the clarity we need to make confident production decisions every day."

Operations Director

"The visibility we now have into machine utilization and downtime has helped us improve efficiency across multiple departments. The system is intuitive and delivers immediate value."

Michael Thompson

"Excellerant has completely changed the way we monitor our production floor. The real-time data flowing into our ERP system gives us better control over scheduling, costing, and delivery performance."

Dan Villemaire

"Integrating shop floor data directly with our ERP has eliminated manual tracking and reduced reporting errors. Our team can now focus on improving output instead of chasing paperwork."

Sarah Mitchell

"From real-time OEE tracking to accurate forecasting, Excellerant provides the clarity we need to make confident production decisions every day."

Operations Director

"The visibility we now have into machine utilization and downtime has helped us improve efficiency across multiple departments. The system is intuitive and delivers immediate value."

Michael Thompson

"Excellerant has completely changed the way we monitor our production floor. The real-time data flowing into our ERP system gives us better control over scheduling, costing, and delivery performance."

Dan Villemaire

"Integrating shop floor data directly with our ERP has eliminated manual tracking and reduced reporting errors. Our team can now focus on improving output instead of chasing paperwork."

Sarah Mitchell

"From real-time OEE tracking to accurate forecasting, Excellerant provides the clarity we need to make confident production decisions every day."

Operations Director
The Excellerant Advantage

Why Choose Excellerant?

Three decades of innovation and expertise delivering simplified manufacturing technology solutions.

Universal Compatibility

Connect any machine—CNC, press, injection molder, or legacy equipment—regardless of brand, age, or communication protocol with our proven integration approach.

Pioneer Innovation

First-to-market wireless DNC pioneers with 30 years of machine tool networking experience, featured on Modern Machine Shop's front cover for groundbreaking technology.

USA-Based Support

Access our experienced technical operations team directly—no outsourced call centers. Our Connecticut-based experts provide hands-on integration assistance, training, and responsive troubleshooting.

Unlimited Scalability

Browser-based platform with unlimited client access and no additional licensing fees. Add users, displays, and devices as your operation grows without hidden costs.

Meet The Excellerant Team

Industry pioneers combining decades of manufacturing and technology expertise.

John Carpenter, Founder and President of Excellerant

John Carpenter

Founder, President

Originally trained in electronics by the US Navy, John became a recognized pioneer of Smart Manufacturing with the development of the world's first wireless DNC connection to a machine tool in 2001. After joining Macdac Engineering in 1997, he established WireFreeCNC in 2002 to continue pioneering wireless technology in manufacturing. His groundbreaking work was featured on the front cover of Modern Machine Shop in 2006, cementing his reputation as an industry innovator. John's vision led to the development of proprietary machine monitoring software beginning in 2007, and he guided the company's evolution through strategic partnerships and the rebranding as Excellerant in 2018. Under his leadership, Excellerant has become the experienced pioneer in machine tool networking, serving manufacturing facilities across the United States and Canada with simplified IIoT solutions that transform operations of all sizes.

Brian Duprey, Director of Technical Operations at Excellerant

Brian Duprey

Director of Technical Operations

Over 20 years of Manufacturing and Operations experience provide Brian with the comprehensive skills and knowledge required to innovate and oversee all customer integrations at Excellerant. His extensive background in manufacturing environments gives him deep insight into the real-world challenges that production facilities face daily, from equipment connectivity issues to data accuracy concerns. Brian's hands-on experience on factory floors enables him to design integration solutions that work seamlessly in demanding industrial settings. He leads the technical operations team in implementing complex system integrations, ensuring every project meets the unique requirements of each manufacturing facility. Brian's practical approach combines technical expertise with operational understanding, allowing him to troubleshoot challenges quickly and deliver solutions that drive measurable improvements in productivity, efficiency, and data visibility. His leadership ensures that every Excellerant integration project is completed successfully, on time, and with minimal disruption to ongoing production operations.

Ray Romero

Lead Software Architect

Ray's unique talents combine proven software development experience with extensive knowledge of CNC networking hardware, communications, and protocols, making him an invaluable asset to the Excellerant technical team. His dual expertise in both software engineering and industrial hardware systems allows him to architect solutions that bridge the gap between complex manufacturing equipment and modern cloud-based platforms. Ray's deep understanding of machine communication protocols—including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol—enables him to design connectivity solutions that work with virtually any machine tool, regardless of age or manufacturer. He leads the development of Excellerant's core IIoT platform, ensuring it remains scalable, secure, and capable of handling the demanding real-time data requirements of modern manufacturing facilities. Ray's architectural decisions balance cutting-edge technology with practical reliability, creating systems that manufacturing professionals can depend on 24/7. His work directly enables the seamless integration and data flow that transforms isolated machines into connected, intelligent manufacturing ecosystems.

Johann Dreyer

Lead Service Technician

Johann has an ever-growing love for both technology and learning that drives his exceptional customer service at Excellerant. His unique background combines hands-on machine operator experience with technical service expertise, allowing him to understand manufacturing challenges from both the shop floor and systems integration perspectives. This dual perspective serves him equally well during customer installations, training sessions, and ongoing technical support. Johann's time as a machine operator gives him authentic credibility with shop floor personnel—he speaks their language and understands their daily workflow pressures and concerns. When training operators on new systems, he draws on real-world scenarios and practical examples that resonate immediately. His technical aptitude enables him to troubleshoot connectivity issues, configure hardware, and optimize system performance efficiently. Johann's patient teaching style and genuine enthusiasm for helping customers succeed make him a trusted partner throughout the integration process. He takes pride in ensuring every user—from machine operators to plant managers—feels confident and empowered with their new capabilities, providing the support and knowledge transfer that turns technology investments into operational success stories.

Frequently Asked Questions

What is a system integrator in automation?

A system integrator in automation is a specialized technology partner that connects disparate manufacturing systems—machines, software, sensors, and enterprise platforms—into a unified, interoperable ecosystem. System integrators possess deep expertise in industrial protocols, hardware interfaces, and software APIs to bridge communication gaps between equipment from different manufacturers and eras. They design, implement, and support integration architectures that enable real-time data flow, automated workflows, and centralized visibility across the entire production environment, transforming isolated assets into intelligent, connected operations.

Can you integrate legacy equipment with modern automation systems?

How long does a typical system integration project take?

Will system integration disrupt our current production operations?

What kind of ROI can we expect from automation system integration?

Do you provide training and ongoing support after integration?

Is your integration platform secure and compliant with industry standards?

Can your system integrate with our existing ERP or MES software?

Ready to Transform Your Manufacturing Operations?

Connect with our integration experts to discuss your specific automation needs and discover how we can optimize your facility.

Recognized Excellence

Awards and Recognition

Modern Machine Shop magazine cover feature

Modern Machine Shop Featured Cover

Front cover feature recognizing wireless DNC innovation in 2006

MTConnect Standards Committee membership badge

MTConnect Standards Voting Member

Active contributor to industry-standard manufacturing protocols

Veteran Owned Small Business certification

Veteran Owned Small Business

Certified veteran-owned enterprise serving manufacturing industry

Get Started with Industrial Automation System Integration

Share your facility details and integration goals. Our team will respond within one business day to schedule a consultation and discuss your customized solution.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com