Expert Industrial Automation System Integration Services

Transform your manufacturing operations with comprehensive automation system integration that connects every machine, process, and data stream into one intelligent ecosystem. From legacy CNC equipment to cutting-edge IIoT sensors, we seamlessly unify disparate systems to deliver real-time visibility, predictive analytics, and operational excellence across your entire production floor.

Integrated industrial automation control room with multiple monitors displaying real-time manufacturing data

Our Industrial Automation Integration Services

Comprehensive solutions that connect, monitor, and optimize your entire manufacturing ecosystem for maximum efficiency and productivity.

Industry 4.0 & IIoT Connectivity

Universal machine connectivity enabling complete shop floor integration across any brand, protocol, or equipment age. Connect CNC machines, presses, injection molders, and specialty equipment through plug-and-play ethernet, WiFi, serial communications, or PLC interfaces with support for MTConnect, OPC UA, and enterprise system integration.

Real-Time Machine Monitoring

Automated data collection and visualization providing instant visibility into manufacturing performance. Monitor machine status, production progress, and OEE metrics 24/7 with predictive analytics, mobile notifications, and comprehensive dashboards that eliminate manual data entry and drive informed decision-making.

ERP/MES Integration

Seamless bi-directional data synchronization between shop floor and enterprise systems. Real-time automated data capture replaces manual entry, increases accuracy, and unlocks the full potential of SAP, Oracle, and other business platforms through complete manufacturing data integration with Open API connectivity.

Performance Analytics & OEE

Advanced analytics platform measuring availability, performance, and quality metrics across all equipment. Track cycle times, machine utilization, downtime patterns, and production efficiency with powerful comparison tools enabling trend analysis, benchmarking, and continuous improvement initiatives.

DNC Networking Solutions

Centralized CNC program management through wired or wireless connections. Remotely send, receive, and drip-feed files to multiple machines simultaneously with in-browser G-code editing, version control, one-click revision compare, and ISO 9000/CMMC compliant security for streamlined NC file management.

Downtime Tracking & Analysis

Automated downtime recording with root cause analysis tools that identify production bottlenecks. One-tap operator interface categorizes stoppages while machine health monitoring tracks fault codes, enabling data-driven decisions to reduce unplanned downtime and maximize equipment effectiveness.

30 Years of Innovation

Unified Integration That Transforms Manufacturing Operations

As pioneers who developed the world's first wireless DNC connection, we bring three decades of machine tool networking expertise to every integration project. Our solutions eliminate the barriers between isolated systems, connecting legacy equipment and modern CNCs alike into a single, powerful platform. Whether you're running decades-old machinery or state-of-the-art automation, our universal connectivity approach ensures every asset contributes valuable data to your operational intelligence, driving measurable improvements in productivity, quality, and profitability.

Technician configuring industrial automation integration on factory floor with connected CNC machines
The Excellerant Advantage

Why Choose Excellerant?

Three decades of innovation and expertise delivering simplified manufacturing technology solutions.

Universal Compatibility

Connect any machine—CNC, press, injection molder, or legacy equipment—regardless of brand, age, or communication protocol with our proven integration approach.

Pioneer Innovation

First-to-market wireless DNC pioneers with 30 years of machine tool networking experience, featured on Modern Machine Shop's front cover for groundbreaking technology.

USA-Based Support

Access our experienced technical operations team directly—no outsourced call centers. Our Connecticut-based experts provide hands-on integration assistance, training, and responsive troubleshooting.

Unlimited Scalability

Browser-based platform with unlimited client access and no additional licensing fees. Add users, displays, and devices as your operation grows without hidden costs.

Meet The Excellerant Team

Industry pioneers combining decades of manufacturing and technology expertise.

Professional headshot of John Carpenter, Founder and President of Excellerant

John Carpenter

Founder, President

John Carpenter's journey in manufacturing technology began with electronics training in the US Navy, where he developed the technical foundation that would later revolutionize the industry. As the visionary behind Excellerant, John achieved a historic milestone in 2001 by developing the world's first wireless DNC connection to a machine tool—a breakthrough that fundamentally changed how manufacturers approach shop floor connectivity. His pioneering work earned recognition on the front cover of Modern Machine Shop in 2006, cementing his status as an industry innovator. With over 30 years dedicated to machine tool networking, John combines deep technical expertise with practical manufacturing floor experience. His leadership philosophy centers on simplifying complex Industrial Internet of Things (IIoT) technology to make it accessible for manufacturers of all sizes. Under his guidance, Excellerant has evolved from WireFreeCNC into a comprehensive smart manufacturing solutions provider, maintaining the cutting-edge innovation that has defined his entire career while staying true to the practical needs of machine shops across North America.

Professional headshot of Brian Duprey, Director of Technical Operations at Excellerant

Brian Duprey

Director of Technical Operations

With over two decades of manufacturing and operations experience, Brian Duprey brings invaluable real-world knowledge to every Excellerant customer integration. His extensive background spans both shop floor operations and technical implementation, giving him a unique perspective that bridges the gap between manufacturing processes and smart technology solutions. Brian's comprehensive understanding of production workflows, machine operations, and operational challenges enables him to design and oversee integrations that truly address the practical needs of manufacturing facilities. As Director of Technical Operations, he leads Excellerant's customer implementation team, ensuring that each installation maximizes value and seamlessly integrates with existing systems. His hands-on approach and problem-solving skills, honed through years of direct manufacturing experience, allow him to anticipate potential integration challenges and develop innovative solutions. Brian's ability to translate complex technical capabilities into tangible operational improvements has made him instrumental in Excellerant's success in deploying real-time monitoring solutions across diverse manufacturing environments. His commitment to customer success and operational excellence ensures that every Excellerant implementation delivers measurable results and lasting value.

Professional headshot of Ray Romero, Lead Software Architect at Excellerant

Ray Romero

Lead Software Architect

Ray Romero's exceptional talents lie at the intersection of software engineering excellence and deep manufacturing technology expertise. As Excellerant's Lead Software Architect, Ray combines proven software development experience with extensive knowledge of CNC networking hardware, communications protocols, and machine connectivity challenges. His comprehensive understanding of both the software architecture required for scalable IIoT platforms and the hardware-level intricacies of machine tool communications makes him uniquely qualified to design systems that work reliably in real-world manufacturing environments. Ray's expertise spans multiple CNC protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol, enabling Excellerant's platform to achieve true universal machine connectivity. His architectural decisions prioritize both robust performance and ease of deployment, ensuring that complex technology remains accessible to manufacturers without requiring specialized IT knowledge. Ray's innovative approach to system design has been instrumental in creating Excellerant's cloud-based platform that scales effortlessly from single-machine shops to multi-facility operations. His commitment to code quality, system reliability, and continuous improvement drives the platform evolution that keeps Excellerant at the forefront of smart manufacturing technology.

Professional headshot of Johann Dreyer, Lead Service Technician at Excellerant

Johann Dreyer

Lead Service Technician

Johann Dreyer's passion for technology and continuous learning, combined with his practical background in customer service and machine operation, makes him an invaluable asset to Excellerant's customer success. As Lead Service Technician, Johann leverages his unique dual perspective—understanding both the customer experience and the operational realities of the shop floor—to deliver exceptional installation, training, and ongoing support services. His hands-on machine operator experience gives him immediate credibility with shop floor personnel and enables him to communicate technical concepts in practical, relatable terms. Johann's customer service background ensures that every interaction is focused on solving real problems and maximizing the value customers derive from their Excellerant systems. During installations, his methodical approach and attention to detail ensure smooth deployments with minimal disruption to production. His training sessions are highly regarded for their clarity and practical focus, empowering operators and managers to fully utilize dashboard features from day one. Johann's dedication to continuous learning keeps him at the cutting edge of manufacturing technology trends, allowing him to provide informed recommendations and proactive support. His genuine enthusiasm for helping customers succeed and his ability to troubleshoot both technical and operational challenges make him a trusted advisor to the manufacturers Excellerant serves.

Frequently Asked Questions

What is a system integrator in automation?

A system integrator in automation is a specialized technology partner that connects disparate manufacturing systems—machines, software, sensors, and enterprise platforms—into a unified, interoperable ecosystem. System integrators possess deep expertise in industrial protocols, hardware interfaces, and software APIs to bridge communication gaps between equipment from different manufacturers and eras. They design, implement, and support integration architectures that enable real-time data flow, automated workflows, and centralized visibility across the entire production environment, transforming isolated assets into intelligent, connected operations.

Can you integrate legacy equipment with modern automation systems?

How long does a typical system integration project take?

Will system integration disrupt our current production operations?

What kind of ROI can we expect from automation system integration?

Do you provide training and ongoing support after integration?

Is your integration platform secure and compliant with industry standards?

Can your system integrate with our existing ERP or MES software?

Ready to Transform Your Manufacturing Operations?

Connect with our integration experts to discuss your specific automation needs and discover how we can optimize your facility.

Recognized Excellence

Awards and Recognition

Modern Machine Shop magazine cover feature

Modern Machine Shop Featured Cover

Front cover feature recognizing wireless DNC innovation in 2006

MTConnect Standards Committee membership badge

MTConnect Standards Voting Member

Active contributor to industry-standard manufacturing protocols

Veteran Owned Small Business certification

Veteran Owned Small Business

Certified veteran-owned enterprise serving manufacturing industry

Get Started with Industrial Automation System Integration

Share your facility details and integration goals. Our team will respond within one business day to schedule a consultation and discuss your customized solution.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.