Expert IT Consulting for Manufacturing Process Automation in Minnesota

Excellerant's universal connectivity platform supports virtually any manufacturing equipment, including CNC machines (mills, lathes, routers), stamping machines, presses, injection molders, assembly stations, and legacy equipment. We support all major communication protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol. For older equipment without standard networking, we can add PLCs as intermediary devices to enable connectivity regardless of machine age or control type.

Implementation timelines vary based on the number of machines and complexity of your environment. A typical single-machine installation can be completed in hours, while a full shop floor implementation of 10-20 machines generally takes 1-2 weeks. Our browser-based platform requires only a single server install with no client software installations needed, significantly reducing deployment time. Our experienced technical team works closely with you to minimize production disruption during implementation.

Yes, Excellerant's platform features an Open API that enables seamless bi-directional data synchronization with major enterprise software platforms including SAP, Oracle, and other ERP/MES systems. Real-time data flows automatically between your shop floor and business systems, eliminating manual data entry, reducing errors, and ensuring your enterprise systems always reflect current production reality.

Most Excellerant customers see measurable ROI within 3-6 months through reduced downtime, improved OEE, eliminated manual data collection labor, and better resource utilization. Specific benefits include: 15-30% reduction in unplanned downtime, 10-20% improvement in OEE, elimination of paperwork and manual data entry errors, and the ability to make data-driven decisions that optimize production schedules and maintenance activities. We work with you to establish baseline metrics and track improvement over time.

No, one of Excellerant's key advantages is universal machine compatibility. We specialize in connecting legacy equipment alongside modern CNCs, eliminating the need for costly equipment replacement. For older machines with serial RS232 connections, we provide wireless DNC adapters. For machines without standard networking, we can add PLCs as intermediary devices. This approach protects your capital investment while bringing older equipment into your smart manufacturing ecosystem.

Security is a top priority. Excellerant's platform is compliant with ISO 9000 quality standards and CMMC (Cybersecurity Maturity Model Certification) requirements for defense contractors. The system features highly customizable user permissions, Active Directory integration for centralized user management, secure cloud platform architecture, and optional Rev-Lock-Load features to ensure one-program-per-machine compliance. All data transmission is encrypted and access controls can be configured to meet your specific security policies.

Excellerant provides comprehensive USA-based technical support from our team of manufacturing technology experts. Support includes phone and email assistance during business hours, remote diagnostics and troubleshooting, software updates and enhancements at no additional cost, online training resources and documentation, and ongoing consultation to help you maximize the value of your system. Our support team understands both the technical and operational aspects of manufacturing, ensuring you receive relevant, practical assistance.

Yes, Excellerant's interfaces are designed with operators in mind. The Shop Floor Interface (SFI) is tablet-optimized with touch-friendly controls and an intuitive design that requires minimal training. Operators can track job progress, report good/scrap parts, communicate issues, and access job information with just a few taps. The modern, streamlined interface is accessible from any device and scales perfectly whether viewed on a desktop, tablet, or mobile phone. Most operators become proficient within hours of their first training session.