Industrial Automation Turnkey Solutions

Transform your manufacturing operations with comprehensive turnkey automation solutions that seamlessly integrate cutting-edge Industry 4.0 technology, real-time machine monitoring, and intelligent production analytics. From initial assessment through deployment and ongoing support, we deliver complete end-to-end systems that connect your legacy and modern equipment, optimize production workflows, and provide actionable insights—all backed by 30 years of machine tool networking expertise.

Advanced industrial automation control room with connected CNC machines and real-time monitoring dashboards

Our Industrial Automation Solutions

Comprehensive turnkey automation services from connectivity and monitoring to analytics and integration, designed to transform your manufacturing floor.

Industry 4.0 & IIoT Connectivity

Universal machine connectivity solution supporting any brand, protocol, or machine age. Connect CNC machines, presses, injection molders, and legacy equipment through plug-and-play or custom integration approaches.

Real-Time Machine Monitoring

Automated CNC monitoring with live production data visualization, instant notifications, and historical analytics. Track machine status, performance metrics, and production progress across your entire shop floor.

OEE & Performance Analytics

Comprehensive tracking of Overall Equipment Effectiveness with detailed breakdowns by availability, performance, and quality. Compare actual vs. expected output with powerful utilization reports and trend analysis.

DNC Systems & File Management

Centralized NC file management with wired or wireless connectivity. Remote send, receive, transfer, and drip-feed files to multiple CNC machines simultaneously with built-in version control and G-code editing.

ERP/MES Integration

Seamless bi-directional data synchronization between shop floor systems and enterprise platforms. Real-time automated data capture eliminates manual entry and keeps business systems perfectly aligned with production reality.

Shop Floor Interface Solutions

Tablet-optimized operator interfaces with touch-friendly controls for job tracking, part quantity assignment, and real-time communication. Connect operators to the front office with integrated chat and data synchronization.

Manufacturing technician configuring industrial automation equipment on shop floor

Our Proven 5-Step Implementation Process

Discovery & Assessment

We conduct a comprehensive analysis of your manufacturing environment, evaluating existing equipment, communication protocols, and business system requirements. Our team identifies connectivity challenges, legacy system constraints, and optimal integration points to create a customized automation roadmap aligned with your production goals.

Solution Design & Architecture

Hardware Installation & Connectivity

Software Configuration & Integration

Training, Testing & Go-Live Support

The Excellerant Advantage

Why Choose Excellerant?

Three decades of machine tool networking expertise combined with cutting-edge Industry 4.0 technology.

Pioneer Experience

First-to-market innovators with 30 years of machine tool networking experience, including development of the world's first wireless DNC connection.

Universal Compatibility

Connect any mix of machines—new or legacy, any brand, any protocol. From modern CNCs to decades-old equipment, we integrate everything seamlessly.

USA-Based Support

Dedicated technical support team based in Connecticut providing expert assistance, training, and integration services throughout the United States and Canada.

Complete Turnkey Delivery

End-to-end solutions including hardware, software, cloud services, installation, configuration, and training—no need to hire additional engineers or manage multiple vendors.

Meet The Excellerant Team

Industry pioneers dedicated to simplifying manufacturing technology.

Professional headshot of John Carpenter, Founder and President of Excellerant

John Carpenter

Founder, President

John Carpenter's journey in manufacturing technology began with electronics training in the US Navy, where he developed the technical foundation that would later revolutionize the industry. As the visionary behind Excellerant, John achieved a historic milestone in 2001 by developing the world's first wireless DNC connection to a machine tool—a breakthrough that fundamentally changed how manufacturers approach shop floor connectivity. His pioneering work earned recognition on the front cover of Modern Machine Shop in 2006, cementing his status as an industry innovator. With over 30 years dedicated to machine tool networking, John combines deep technical expertise with practical manufacturing floor experience. His leadership philosophy centers on simplifying complex Industrial Internet of Things (IIoT) technology to make it accessible for manufacturers of all sizes. Under his guidance, Excellerant has evolved from WireFreeCNC into a comprehensive smart manufacturing solutions provider, maintaining the cutting-edge innovation that has defined his entire career while staying true to the practical needs of machine shops across North America.

Professional headshot of Brian Duprey, Director of Technical Operations at Excellerant

Brian Duprey

Director of Technical Operations

With over two decades of manufacturing and operations experience, Brian Duprey brings invaluable real-world knowledge to every Excellerant customer integration. His extensive background spans both shop floor operations and technical implementation, giving him a unique perspective that bridges the gap between manufacturing processes and smart technology solutions. Brian's comprehensive understanding of production workflows, machine operations, and operational challenges enables him to design and oversee integrations that truly address the practical needs of manufacturing facilities. As Director of Technical Operations, he leads Excellerant's customer implementation team, ensuring that each installation maximizes value and seamlessly integrates with existing systems. His hands-on approach and problem-solving skills, honed through years of direct manufacturing experience, allow him to anticipate potential integration challenges and develop innovative solutions. Brian's ability to translate complex technical capabilities into tangible operational improvements has made him instrumental in Excellerant's success in deploying real-time monitoring solutions across diverse manufacturing environments. His commitment to customer success and operational excellence ensures that every Excellerant implementation delivers measurable results and lasting value.

Professional headshot of Ray Romero, Lead Software Architect at Excellerant

Ray Romero

Lead Software Architect

Ray Romero's exceptional talents lie at the intersection of software engineering excellence and deep manufacturing technology expertise. As Excellerant's Lead Software Architect, Ray combines proven software development experience with extensive knowledge of CNC networking hardware, communications protocols, and machine connectivity challenges. His comprehensive understanding of both the software architecture required for scalable IIoT platforms and the hardware-level intricacies of machine tool communications makes him uniquely qualified to design systems that work reliably in real-world manufacturing environments. Ray's expertise spans multiple CNC protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol, enabling Excellerant's platform to achieve true universal machine connectivity. His architectural decisions prioritize both robust performance and ease of deployment, ensuring that complex technology remains accessible to manufacturers without requiring specialized IT knowledge. Ray's innovative approach to system design has been instrumental in creating Excellerant's cloud-based platform that scales effortlessly from single-machine shops to multi-facility operations. His commitment to code quality, system reliability, and continuous improvement drives the platform evolution that keeps Excellerant at the forefront of smart manufacturing technology.

Professional headshot of Johann Dreyer, Lead Service Technician at Excellerant

Johann Dreyer

Lead Service Technician

Johann Dreyer's passion for technology and continuous learning, combined with his practical background in customer service and machine operation, makes him an invaluable asset to Excellerant's customer success. As Lead Service Technician, Johann leverages his unique dual perspective—understanding both the customer experience and the operational realities of the shop floor—to deliver exceptional installation, training, and ongoing support services. His hands-on machine operator experience gives him immediate credibility with shop floor personnel and enables him to communicate technical concepts in practical, relatable terms. Johann's customer service background ensures that every interaction is focused on solving real problems and maximizing the value customers derive from their Excellerant systems. During installations, his methodical approach and attention to detail ensure smooth deployments with minimal disruption to production. His training sessions are highly regarded for their clarity and practical focus, empowering operators and managers to fully utilize dashboard features from day one. Johann's dedication to continuous learning keeps him at the cutting edge of manufacturing technology trends, allowing him to provide informed recommendations and proactive support. His genuine enthusiasm for helping customers succeed and his ability to troubleshoot both technical and operational challenges make him a trusted advisor to the manufacturers Excellerant serves.

Frequently Asked Questions

What are turnkey automation solutions?

Turnkey automation solutions are complete, ready-to-deploy systems that include all necessary hardware, software, installation, configuration, and training to automate and connect your manufacturing operations. Rather than purchasing separate components and managing multiple vendors, you receive a fully integrated solution from a single provider. Excellerant's turnkey approach includes universal machine connectivity hardware, cloud-based monitoring and analytics software, professional installation by certified technicians, ERP/MES integration, comprehensive operator training, and ongoing technical support—everything needed to transform your shop floor into a connected Industry 4.0 environment.

What is a full turnkey solution?

Can you connect our legacy CNC machines?

How long does a typical turnkey automation implementation take?

What types of machines can your system monitor?

Will this integrate with our existing ERP or MES system?

What kind of ROI can we expect from industrial automation?

What training and support do you provide after installation?

Ready to Automate Your Manufacturing?

Talk to our automation experts to discuss your facility's needs and receive a customized turnkey solution proposal.

Certified & Trusted

Awards and Recognition

Modern Machine Shop magazine feature logo

Modern Machine Shop Featured

Front cover feature recognition in 2006

MTConnect standards committee member badge

MTConnect Standards Committee

Voting member of industry standards

Veteran owned small business certification badge

Veteran Owned Small Business

Proud veteran-owned company certification

Get Your Free Automation Assessment

Contact us today to schedule a complimentary facility assessment and receive a customized turnkey automation proposal tailored to your manufacturing environment.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.