CNC Machine Monitoring
Real-time visibility into all CNC machines with automated data collection, performance dashboards, instant notifications, and comprehensive OEE tracking to maximize uptime and productivity across your entire shop floor.
Transform your contract manufacturing operations with Excellerant's proven automation solutions. From real-time machine monitoring to intelligent scheduling and seamless ERP integration, our Industry 4.0 platform eliminates manual processes, maximizes equipment effectiveness, and delivers the visibility modern manufacturers need to stay competitive in today's demanding production environment.
Complete Industry 4.0 solutions that connect, monitor, and optimize every aspect of your manufacturing operation.
Real-time visibility into all CNC machines with automated data collection, performance dashboards, instant notifications, and comprehensive OEE tracking to maximize uptime and productivity across your entire shop floor.
Automated downtime recording system that captures every machine stoppage, categorizes root causes, and provides powerful analytics to systematically reduce unplanned downtime and increase facility productivity.
Universal machine connectivity solution supporting any brand, protocol, or age—from modern CNCs to legacy equipment—enabling complete shop floor integration for true smart factory transformation.
Comprehensive analytics platform measuring availability, performance, and quality metrics with real-time dashboards, utilization reports, and powerful comparison tools for data-driven manufacturing decisions.
Centralized CNC program management with wireless connectivity, in-browser G-code editor, one-click revision compare, and simultaneous file distribution to multiple machines—eliminating costly machine idle time.
Seamless bi-directional data synchronization between shop floor and enterprise systems, eliminating manual entry, increasing ERP accuracy, and bridging the gap between manufacturing operations and business management.
Excellerant delivers Industry 4.0 automation solutions built on three decades of machine tool networking expertise. Our platform connects any CNC machine—new or legacy—creating an intelligent ecosystem where humans, machines, software, and processes work in harmony. With real-time data visualization, automated workflows, and cloud-based accessibility, we eliminate the complexity of IIoT implementation while unlocking exponential operational improvements for contract manufacturers.
Join manufacturers nationwide who have transformed their operations with Excellerant's automation solutions.
Three decades of pioneering innovation in manufacturing automation delivers unmatched value for your operation.
Connect any machine—any brand, any protocol, any age—with our proven technology that integrates seamlessly across your entire shop floor.
Developed the world's first wireless DNC connection in 2001, continuously innovating to deliver cutting-edge solutions that keep manufacturers competitive.
Expert technical support team located right here in Connecticut, providing responsive assistance with deep manufacturing knowledge and proven implementation experience.
Browser-based platform with unlimited client access and no additional licensing fees—grow your system as your operation expands without hidden costs.
Manufacturing technology experts with proven track records.
Founder, President
John Carpenter stands as a recognized pioneer in Smart Manufacturing, having developed the world's first wireless DNC connection to a machine tool in 2001. Originally trained in electronics by the US Navy, John founded WireFreeCNC in 2002 and led the company through its evolution into Excellerant. His vision has continuously pushed the boundaries of what's possible in manufacturing technology. Featured on the front cover of Modern Machine Shop magazine in 2006, John has dedicated over 25 years to revolutionizing how manufacturers connect, monitor, and optimize their production operations. His leadership has established Excellerant as the experienced pioneer in machine tool networking, delivering simplified IIoT solutions that transform manufacturing environments of all sizes.
Director of Technical Operations
Brian Duprey brings over 20 years of Manufacturing and Operations experience to his role as Director of Technical Operations at Excellerant. His extensive background spans both manufacturing floor operations and technical systems implementation, providing him with a unique perspective on the real-world challenges manufacturers face daily. Brian oversees all customer integrations, ensuring that Excellerant's automation solutions are implemented seamlessly and deliver measurable results. His deep understanding of manufacturing workflows, combined with technical expertise, enables him to design and execute integration strategies that maximize system effectiveness. Brian's hands-on approach and commitment to customer success have made him instrumental in helping manufacturers across diverse industries successfully adopt Industry 4.0 technologies and transform their operations.
Lead Software Architect
Ray Romero serves as Lead Software Architect at Excellerant, where his unique combination of advanced software development expertise and extensive knowledge of CNC networking hardware sets him apart in the manufacturing technology space. Ray possesses deep technical mastery of machine communications protocols, from legacy serial connections to modern MTConnect and OPC UA standards. His architectural decisions have shaped Excellerant's platform to be both powerful and accessible, capable of connecting with virtually any machine tool while maintaining an intuitive user experience. Ray's comprehensive understanding of both the software and hardware layers enables Excellerant to deliver reliable, scalable solutions that bridge the gap between complex manufacturing equipment and modern cloud-based analytics. His continued innovation ensures Excellerant remains at the forefront of Industry 4.0 technology.
Lead Service Technician
Johann Dreyer brings an ever-growing passion for both technology and continuous learning to his role as Lead Service Technician at Excellerant. His unique background combines extensive customer service experience with hands-on machine operator knowledge, giving him genuine insight into the daily challenges manufacturers face on the shop floor. This dual perspective makes Johann exceptionally effective during customer installations, training sessions, and ongoing technical support. He has a natural ability to translate complex technical concepts into practical, actionable guidance that resonates with operators, supervisors, and IT personnel alike. Johann's dedication to ensuring customer success extends beyond initial installation—he builds lasting relationships with clients, serving as their trusted advisor as they maximize the value of their automation investments and navigate the evolving landscape of smart manufacturing technology.
What are the types of automation used in manufacturing?
Manufacturing automation includes fixed automation (dedicated equipment for high-volume production), programmable automation (equipment that can be reprogrammed for different products), flexible automation (systems that can switch between tasks with minimal downtime), and integrated automation (connected systems using IIoT, machine monitoring, and data analytics). Excellerant specializes in integrated automation solutions that connect CNC machines, track performance in real-time, and enable data-driven manufacturing decisions.
What are the 5 levels of automation in factory operations?
How much does contract manufacturing automation cost?
Can automation systems connect to older CNC machines?
What is OEE and why does it matter for contract manufacturers?
How long does automation implementation take?
Will automation integrate with our existing ERP system?
What kind of support is included with automation systems?
Talk to our manufacturing automation experts for a free facility assessment and customized solution recommendation.
Excellerant serves contract manufacturers throughout the United States and Canada with remote support and on-site implementation.
USA & Canada
Service Coverage
Connecticut HQ
Technical Support
On-Site Available
Implementation
Contact our team to discuss automation solutions for your manufacturing facility, regardless of location.
Featured on front cover in 2006
Proudly veteran owned and operated
Voting member of standards committee
Complete the form below and our automation experts will contact you within 24 hours to discuss your specific needs and provide a customized solution recommendation.
For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com
For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com