Optimize Manufacturing with Shop Floor Tracking Software

Excellerant connects to virtually any machine found in manufacturing environments including CNC machines (mills, lathes, routers), stamping machines, presses, injection molders, assembly stations, and legacy equipment. Our universal connectivity supports modern ethernet/WiFi connections, legacy RS232 serial communications, and protocol standards like MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol. We can even add PLCs as intermediary devices to connect older equipment regardless of control type or age.

Shop floor tracking software increases productivity by providing real-time visibility into machine status, automatically capturing downtime with root cause analysis, calculating OEE metrics to identify improvement opportunities, eliminating manual data entry errors, enabling data-driven scheduling decisions, and alerting teams instantly when issues arise. Manufacturers typically see reduced downtime, improved machine utilization, faster problem resolution, and more accurate production forecasting.

Yes, Excellerant provides seamless bi-directional integration with major enterprise software platforms including SAP, Oracle, and other ERP/MES systems through our Open API. Real-time data synchronization eliminates manual data entry, increases ERP accuracy, and ensures your business systems always reflect current shop floor reality. We can import job data and export production metrics, part counts, cycle times, and downtime information automatically.

Excellerant's platform is designed for straightforward implementation. Modern CNC machines connect via simple plug-and-play ethernet or WiFi. Legacy equipment connects through our wireless DNC adaptors or serial communications. Our USA-based technical team handles installation, configuration, and comprehensive training. The browser-based platform requires only a single server install with unlimited client access from any device—no complex software installations on individual computers required.

Most manufacturers see measurable ROI within 3-6 months through reduced machine downtime, eliminated manual data collection labor, improved OEE, fewer scrapped parts, and optimized machine utilization. Specific ROI varies based on facility size, equipment mix, and current operational efficiency, but common benefits include recovered machine idle time, reduced unplanned downtime, improved job costing accuracy, and increased production capacity without capital equipment investment.

Excellerant runs on a secure cloud platform with enterprise-grade security protocols, compliant with ISO 9000 and CMMC (Cybersecurity Maturity Model Certification) standards. Data is accessible remotely from any internet-connected device while maintaining strict security through customizable user permissions and Active Directory integration. Your team can monitor shop floor performance from home, office, or mobile devices while ensuring sensitive manufacturing data remains protected.

Excellerant provides unlimited client access with no additional licensing fees as your team grows. The browser-based platform allows unlimited users across any operating system (Windows, Android, MacOS, iOS) to access real-time data simultaneously from desktops, tablets, or mobile devices. This scalability ensures your entire organization—from operators to executives—can access the insights they need without cost barriers.

Excellerant provides comprehensive USA-based technical support including expert installation assistance, customized training programs for operators and management, ongoing technical support via phone and email during business hours (Monday-Friday 8AM-4:30PM ET), software updates and feature enhancements, and remote troubleshooting capabilities. Our experienced team led by manufacturing veterans ensures you maximize value from your investment throughout your partnership with us.