Optimize Manufacturing with Shop Floor Tracking Software

Transform your production operations with intelligent shop floor tracking software that connects every machine, operator, and process in real-time. Excellerant's proven platform eliminates manual data entry, provides instant visibility into manufacturing performance, and empowers data-driven decisions that reduce downtime, maximize equipment effectiveness, and boost productivity across your entire facility.

Real-time shop floor tracking dashboard displaying machine status and production metrics

Our Shop Floor Tracking Solutions

Complete manufacturing visibility through integrated software solutions that connect machines, optimize workflows, and drive continuous improvement.

Real-Time Machine Monitoring

Connect and monitor CNC machines, presses, injection molders, and assembly stations with automated data collection. Track machine status, production output, and performance metrics instantly across your entire shop floor.

OEE Performance Analytics

Calculate Overall Equipment Effectiveness automatically with real-time availability, performance, and quality metrics. Identify bottlenecks, compare actual vs. expected output, and drive continuous productivity improvements.

Automated Downtime Tracking

Capture every instance of machine stoppage automatically with root cause analysis tools. Generate comprehensive downtime reports, identify patterns, and implement data-driven solutions to reduce unplanned interruptions.

ERP/MES Integration

Achieve seamless bi-directional data synchronization between shop floor systems and enterprise software. Eliminate manual entry, increase ERP accuracy, and ensure business systems always reflect current production reality.

Wireless DNC Systems

Manage CNC programs centrally with wireless file transfer, drip-feed capabilities, and version control. Send, receive, and compare G-code files across multiple machines simultaneously with browser-based access.

Industry 4.0 Connectivity

Connect any machine brand, age, or protocol with universal IIoT platform. Support for MTConnect, OPC UA, Fanuc Focas, legacy serial connections, and IoT sensors for complete smart factory transformation.

30 Years of Innovation

Complete Shop Floor Visibility That Drives Results

Manufacturing excellence starts with knowing what's happening on your shop floor right now. Excellerant's comprehensive tracking software creates a digital thread connecting every machine, operator, and process in your facility. Our platform automatically collects data from CNC machines, presses, injection molders, and legacy equipment—eliminating manual entry errors while providing instant insights into production status, equipment effectiveness, and operational bottlenecks. With unlimited browser-based access, your entire team gains real-time visibility from any device, enabling faster decisions, confident forecasting, and measurable productivity gains.

Manufacturing shop floor with connected CNC machines and real-time monitoring displays
The Excellerant Advantage

Why Choose Excellerant?

Three decades of machine tool networking expertise delivering simplified IIoT solutions for manufacturers nationwide.

Pioneer Experience

Founded in 1991, we developed the world's first wireless DNC connection and continue leading manufacturing technology innovation for over 30 years.

Universal Connectivity

Connect any machine brand, any age, any protocol—from modern CNCs to legacy equipment—with single hardware platform requiring no specialized IT knowledge.

USA-Based Support

Direct access to experienced technical team based in Connecticut providing expert installation, training, and ongoing support throughout your manufacturing journey.

Unlimited Access

Browser-based platform with unlimited client licenses means your entire team can access real-time data from any device with no additional fees as you grow.

Meet The Excellerant Team

Manufacturing technology experts dedicated to your operational success.

Professional headshot of John Carpenter, Founder and President of Excellerant

John Carpenter

Founder, President

John Carpenter's journey in manufacturing technology began with electronics training in the US Navy, where he developed the technical foundation that would later revolutionize the industry. As the visionary behind Excellerant, John achieved a historic milestone in 2001 by developing the world's first wireless DNC connection to a machine tool—a breakthrough that fundamentally changed how manufacturers approach shop floor connectivity. His pioneering work earned recognition on the front cover of Modern Machine Shop in 2006, cementing his status as an industry innovator. With over 30 years dedicated to machine tool networking, John combines deep technical expertise with practical manufacturing floor experience. His leadership philosophy centers on simplifying complex Industrial Internet of Things (IIoT) technology to make it accessible for manufacturers of all sizes. Under his guidance, Excellerant has evolved from WireFreeCNC into a comprehensive smart manufacturing solutions provider, maintaining the cutting-edge innovation that has defined his entire career while staying true to the practical needs of machine shops across North America.

Professional headshot of Brian Duprey, Director of Technical Operations at Excellerant

Brian Duprey

Director of Technical Operations

With over two decades of manufacturing and operations experience, Brian Duprey brings invaluable real-world knowledge to every Excellerant customer integration. His extensive background spans both shop floor operations and technical implementation, giving him a unique perspective that bridges the gap between manufacturing processes and smart technology solutions. Brian's comprehensive understanding of production workflows, machine operations, and operational challenges enables him to design and oversee integrations that truly address the practical needs of manufacturing facilities. As Director of Technical Operations, he leads Excellerant's customer implementation team, ensuring that each installation maximizes value and seamlessly integrates with existing systems. His hands-on approach and problem-solving skills, honed through years of direct manufacturing experience, allow him to anticipate potential integration challenges and develop innovative solutions. Brian's ability to translate complex technical capabilities into tangible operational improvements has made him instrumental in Excellerant's success in deploying real-time monitoring solutions across diverse manufacturing environments. His commitment to customer success and operational excellence ensures that every Excellerant implementation delivers measurable results and lasting value.

Professional headshot of Ray Romero, Lead Software Architect at Excellerant

Ray Romero

Lead Software Architect

Ray Romero's exceptional talents lie at the intersection of software engineering excellence and deep manufacturing technology expertise. As Excellerant's Lead Software Architect, Ray combines proven software development experience with extensive knowledge of CNC networking hardware, communications protocols, and machine connectivity challenges. His comprehensive understanding of both the software architecture required for scalable IIoT platforms and the hardware-level intricacies of machine tool communications makes him uniquely qualified to design systems that work reliably in real-world manufacturing environments. Ray's expertise spans multiple CNC protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol, enabling Excellerant's platform to achieve true universal machine connectivity. His architectural decisions prioritize both robust performance and ease of deployment, ensuring that complex technology remains accessible to manufacturers without requiring specialized IT knowledge. Ray's innovative approach to system design has been instrumental in creating Excellerant's cloud-based platform that scales effortlessly from single-machine shops to multi-facility operations. His commitment to code quality, system reliability, and continuous improvement drives the platform evolution that keeps Excellerant at the forefront of smart manufacturing technology.

Professional headshot of Johann Dreyer, Lead Service Technician at Excellerant

Johann Dreyer

Lead Service Technician

Johann Dreyer's passion for technology and continuous learning, combined with his practical background in customer service and machine operation, makes him an invaluable asset to Excellerant's customer success. As Lead Service Technician, Johann leverages his unique dual perspective—understanding both the customer experience and the operational realities of the shop floor—to deliver exceptional installation, training, and ongoing support services. His hands-on machine operator experience gives him immediate credibility with shop floor personnel and enables him to communicate technical concepts in practical, relatable terms. Johann's customer service background ensures that every interaction is focused on solving real problems and maximizing the value customers derive from their Excellerant systems. During installations, his methodical approach and attention to detail ensure smooth deployments with minimal disruption to production. His training sessions are highly regarded for their clarity and practical focus, empowering operators and managers to fully utilize dashboard features from day one. Johann's dedication to continuous learning keeps him at the cutting edge of manufacturing technology trends, allowing him to provide informed recommendations and proactive support. His genuine enthusiasm for helping customers succeed and his ability to troubleshoot both technical and operational challenges make him a trusted advisor to the manufacturers Excellerant serves.

Frequently Asked Questions

What types of machines can Excellerant's shop floor tracking software monitor?

Excellerant connects to virtually any machine found in manufacturing environments including CNC machines (mills, lathes, routers), stamping machines, presses, injection molders, assembly stations, and legacy equipment. Our universal connectivity supports modern ethernet/WiFi connections, legacy RS232 serial communications, and protocol standards like MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol. We can even add PLCs as intermediary devices to connect older equipment regardless of control type or age.

How does shop floor tracking software improve manufacturing productivity?

Can Excellerant integrate with our existing ERP or MES system?

How difficult is it to install and implement shop floor tracking software?

What is the typical ROI timeline for shop floor tracking software?

Is shop floor tracking data secure and accessible remotely?

How many users can access the shop floor tracking system simultaneously?

What ongoing support and training does Excellerant provide?

Ready to Transform Your Shop Floor?

Connect with our manufacturing technology experts to discuss your specific operational challenges and goals.

Recognized Excellence

Awards and Recognition

Modern Machine Shop magazine cover featuring Excellerant

Modern Machine Shop Featured

Front cover recognition for pioneering wireless DNC innovation

MTConnect Standards Committee member badge

MTConnect Voting Member

Standards committee participation shaping industry connectivity

Veteran Owned Small Business certification

Veteran Owned Business

Proudly founded and operated by US Navy veteran

Start Optimizing Your Manufacturing Operations Today

Tell us about your shop floor challenges and discover how Excellerant's proven platform can deliver measurable improvements in productivity, efficiency, and profitability.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.