Optimize Manufacturing with Shop Floor Tracking Software

Transform your production operations with intelligent shop floor tracking software that connects every machine, operator, and process in real-time. Excellerant's proven platform eliminates manual data entry, provides instant visibility into manufacturing performance, and empowers data-driven decisions that reduce downtime, maximize equipment effectiveness, and boost productivity across your entire facility.

Real-time shop floor tracking dashboard displaying machine status and production metrics

Our Shop Floor Tracking Solutions

Complete manufacturing visibility through integrated software solutions that connect machines, optimize workflows, and drive continuous improvement.

Real-Time Machine Monitoring

Connect and monitor CNC machines, presses, injection molders, and assembly stations with automated data collection. Track machine status, production output, and performance metrics instantly across your entire shop floor.

OEE Performance Analytics

Calculate Overall Equipment Effectiveness automatically with real-time availability, performance, and quality metrics. Identify bottlenecks, compare actual vs. expected output, and drive continuous productivity improvements.

Automated Downtime Tracking

Capture every instance of machine stoppage automatically with root cause analysis tools. Generate comprehensive downtime reports, identify patterns, and implement data-driven solutions to reduce unplanned interruptions.

ERP/MES Integration

Achieve seamless bi-directional data synchronization between shop floor systems and enterprise software. Eliminate manual entry, increase ERP accuracy, and ensure business systems always reflect current production reality.

Wireless DNC Systems

Manage CNC programs centrally with wireless file transfer, drip-feed capabilities, and version control. Send, receive, and compare G-code files across multiple machines simultaneously with browser-based access.

Industry 4.0 Connectivity

Connect any machine brand, age, or protocol with universal IIoT platform. Support for MTConnect, OPC UA, Fanuc Focas, legacy serial connections, and IoT sensors for complete smart factory transformation.

30 Years of Innovation

Complete Shop Floor Visibility That Drives Results

Manufacturing excellence starts with knowing what's happening on your shop floor right now. Excellerant's comprehensive tracking software creates a digital thread connecting every machine, operator, and process in your facility. Our platform automatically collects data from CNC machines, presses, injection molders, and legacy equipment—eliminating manual entry errors while providing instant insights into production status, equipment effectiveness, and operational bottlenecks. With unlimited browser-based access, your entire team gains real-time visibility from any device, enabling faster decisions, confident forecasting, and measurable productivity gains.

Manufacturing shop floor with connected CNC machines and real-time monitoring displays
Trusted by Manufacturers

Proven Results

Join leading manufacturers who've transformed operations with Excellerant's shop floor tracking solutions.

"ERP has become a far more powerful tool for our team. With real-time visibility into machine performance and job status, we can immediately address issues and stay on pace with customer demands."

Rory Miller

"The accuracy of information flowing into our ERP system has improved dramatically. We now have greater confidence in our production data, cost tracking, and overall operational efficiency."

Dan Villemaire

"Excellerant gives us real-time insight into machine utilization, downtime, and performance. The ability to forecast completion times and identify bottlenecks has transformed the way we manage production."

Operations Manager

"The seamless integration between our shop floor and ERP system has eliminated manual data entry and paperwork. Our operators, managers, and executives are now aligned with accurate, real-time information."

Plant Supervisor

"ERP has become a far more powerful tool for our team. With real-time visibility into machine performance and job status, we can immediately address issues and stay on pace with customer demands."

Rory Miller

"The accuracy of information flowing into our ERP system has improved dramatically. We now have greater confidence in our production data, cost tracking, and overall operational efficiency."

Dan Villemaire

"Excellerant gives us real-time insight into machine utilization, downtime, and performance. The ability to forecast completion times and identify bottlenecks has transformed the way we manage production."

Operations Manager

"The seamless integration between our shop floor and ERP system has eliminated manual data entry and paperwork. Our operators, managers, and executives are now aligned with accurate, real-time information."

Plant Supervisor

"ERP has become a far more powerful tool for our team. With real-time visibility into machine performance and job status, we can immediately address issues and stay on pace with customer demands."

Rory Miller

"The accuracy of information flowing into our ERP system has improved dramatically. We now have greater confidence in our production data, cost tracking, and overall operational efficiency."

Dan Villemaire

"Excellerant gives us real-time insight into machine utilization, downtime, and performance. The ability to forecast completion times and identify bottlenecks has transformed the way we manage production."

Operations Manager

"The seamless integration between our shop floor and ERP system has eliminated manual data entry and paperwork. Our operators, managers, and executives are now aligned with accurate, real-time information."

Plant Supervisor
The Excellerant Advantage

Why Choose Excellerant?

Three decades of machine tool networking expertise delivering simplified IIoT solutions for manufacturers nationwide.

Pioneer Experience

Founded in 1991, we developed the world's first wireless DNC connection and continue leading manufacturing technology innovation for over 30 years.

Universal Connectivity

Connect any machine brand, any age, any protocol—from modern CNCs to legacy equipment—with single hardware platform requiring no specialized IT knowledge.

USA-Based Support

Direct access to experienced technical team based in Connecticut providing expert installation, training, and ongoing support throughout your manufacturing journey.

Unlimited Access

Browser-based platform with unlimited client licenses means your entire team can access real-time data from any device with no additional fees as you grow.

Meet The Excellerant Team

Manufacturing technology experts dedicated to your operational success.

John Carpenter, Founder and President of Excellerant

John Carpenter

Founder, President

Originally trained in electronics by the US Navy, John Carpenter has become a recognized pioneer of Smart Manufacturing with over three decades of innovation in the industry. In 2001, he developed the world's first wireless DNC connection to a machine tool, revolutionizing how manufacturers connect and communicate with equipment on the shop floor. This groundbreaking achievement was featured on the front cover of Modern Machine Shop magazine in 2006, cementing his reputation as a technology innovator. John founded WireFreeCNC in 2002 and later re-launched the company as Excellerant in 2018, continuing his mission to simplify manufacturing technology for facilities of all sizes. His vision combines practical electronics expertise with deep understanding of manufacturers' real-world challenges, resulting in solutions that connect legacy and modern equipment seamlessly. Under his leadership, Excellerant has established strategic partnerships, expanded distribution networks across North America, and maintained its position at the forefront of Industry 4.0 and IIoT implementation.

Brian Duprey, Director of Technical Operations at Excellerant

Brian Duprey

Director of Technical Operations

With over 20 years of manufacturing and operations experience, Brian Duprey brings invaluable practical knowledge to every Excellerant customer integration. His extensive background spans multiple facets of manufacturing environments, from shop floor operations to strategic planning, giving him unique insight into the challenges manufacturers face daily. As Director of Technical Operations, Brian oversees all customer implementations, ensuring that Excellerant's software and hardware solutions integrate seamlessly with existing equipment and workflows. His hands-on approach combines technical expertise with operational understanding, allowing him to anticipate challenges and design solutions that deliver immediate value. Brian's experience working directly in manufacturing facilities provides him with the skills to communicate effectively with operators, programmers, and executives alike. He leads the technical team in developing innovative approaches to connect legacy and modern equipment, optimize data collection strategies, and ensure customers maximize their return on investment. His commitment to customer success has established long-term partnerships with manufacturers across diverse industries.

Ray Romero

Lead Software Architect

Ray Romero's unique combination of proven software development experience and extensive CNC networking knowledge makes him an invaluable asset to the Excellerant team. His expertise spans the complete technology stack required for modern manufacturing solutions—from low-level hardware communications protocols to cloud-based analytics platforms. Ray's deep understanding of CNC networking hardware, communications standards, and machine protocols enables him to architect solutions that work reliably with any machine brand or age. He has mastered multiple industrial communication protocols including MTConnect, OPC UA, Fanuc Focas, and legacy serial connections, allowing Excellerant to deliver truly universal machine connectivity. As Lead Software Architect, Ray designs and develops the core platform that powers Excellerant's entire product suite, ensuring scalability, security, and ease of use. His talents extend to creating intuitive user interfaces that make complex manufacturing data accessible to users at every organizational level. Ray's commitment to innovation drives continuous platform improvements that keep Excellerant at the forefront of Industry 4.0 technology while maintaining the reliability manufacturers demand.

Johann Dreyer

Lead Service Technician

Johann Dreyer brings an ever-growing love for both technology and learning to every customer interaction at Excellerant. His unique background combines hands-on customer service excellence with practical machine operator experience, making him exceptionally qualified to support manufacturers throughout their digital transformation journey. As Lead Service Technician, Johann handles customer installations, comprehensive training programs, and ongoing technical support with patience and expertise. His experience as a machine operator gives him authentic credibility when working with shop floor personnel, understanding their daily challenges and workflow requirements firsthand. Johann's technical aptitude allows him to troubleshoot complex connectivity issues, configure custom alerts and dashboards, and ensure customers extract maximum value from their Excellerant investment. His approach to customer support emphasizes education and empowerment, training users to become confident with the platform while remaining available for expert guidance. Johann's dedication to continuous learning keeps him current with the latest manufacturing technologies and software features, ensuring customers receive knowledgeable support. His commitment to customer success has earned him recognition as a trusted advisor to manufacturers implementing shop floor tracking solutions.

Frequently Asked Questions

What types of machines can Excellerant's shop floor tracking software monitor?

Excellerant connects to virtually any machine found in manufacturing environments including CNC machines (mills, lathes, routers), stamping machines, presses, injection molders, assembly stations, and legacy equipment. Our universal connectivity supports modern ethernet/WiFi connections, legacy RS232 serial communications, and protocol standards like MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol. We can even add PLCs as intermediary devices to connect older equipment regardless of control type or age.

How does shop floor tracking software improve manufacturing productivity?

Can Excellerant integrate with our existing ERP or MES system?

How difficult is it to install and implement shop floor tracking software?

What is the typical ROI timeline for shop floor tracking software?

Is shop floor tracking data secure and accessible remotely?

How many users can access the shop floor tracking system simultaneously?

What ongoing support and training does Excellerant provide?

Ready to Transform Your Shop Floor?

Connect with our manufacturing technology experts to discuss your specific operational challenges and goals.

Recognized Excellence

Awards and Recognition

Modern Machine Shop magazine cover featuring Excellerant

Modern Machine Shop Featured

Front cover recognition for pioneering wireless DNC innovation

MTConnect Standards Committee member badge

MTConnect Voting Member

Standards committee participation shaping industry connectivity

Veteran Owned Small Business certification

Veteran Owned Business

Proudly founded and operated by US Navy veteran

Start Optimizing Your Manufacturing Operations Today

Tell us about your shop floor challenges and discover how Excellerant's proven platform can deliver measurable improvements in productivity, efficiency, and profitability.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com