Industrial Automation Remote Monitoring and Support

Transform your manufacturing operations with real-time remote monitoring that connects every machine on your shop floor. Our proven IIoT platform delivers instant visibility into equipment performance, automated alerts for critical issues, and expert remote support—eliminating costly downtime and enabling data-driven decisions. With 30 years of machine tool networking expertise, we connect legacy and modern equipment seamlessly, ensuring your operations run smarter and more efficiently around the clock.

Industrial manufacturing facility with connected CNC machines and real-time monitoring displays

Our Remote Monitoring Solutions

Comprehensive IIoT solutions connecting your entire shop floor for real-time visibility, automated alerts, and expert remote support.

Real-Time Machine Monitoring

24/7 automated monitoring with live status tracking, production data visualization, and instant notifications when issues arise. Connect any CNC machine—new or legacy—for complete shop floor visibility from anywhere.

Performance Analytics & OEE

Advanced analytics tracking availability, performance, and quality metrics with historical trend analysis. Compare actual vs. expected output, identify bottlenecks, and make data-driven decisions to optimize production efficiency.

Downtime Tracking & Alerts

Automated downtime recording with root cause analysis and customizable alerts. Track equipment stoppage, categorize issues, and receive instant notifications to reduce unplanned downtime and improve response times.

Remote Diagnostics & Support

Expert remote troubleshooting with instant machine data sharing. Our USA-based technical support team accesses real-time equipment data to diagnose problems quickly and provide solutions without costly on-site visits.

Universal Machine Connectivity

Connect any machine brand, protocol, or age through wired, wireless, or IoT sensors. Support for MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and more—ensuring complete integration across your entire facility.

ERP/MES Integration

Seamless bi-directional data synchronization between shop floor and enterprise systems. Eliminate manual entry, increase data accuracy, and enable real-time visibility across SAP, Oracle, and other major platforms.

Industry 4.0 Excellence

Complete Visibility and Control Over Your Manufacturing Operations

Our remote monitoring platform transforms how you manage manufacturing operations by creating an intelligent ecosystem of connected machines, real-time data, and expert support. Monitor production metrics, track equipment health, and receive instant alerts—all accessible from any device, anywhere. With 30 years of machine tool networking experience, we've pioneered wireless DNC and IIoT solutions that work with any equipment mix. Our secure cloud platform eliminates IT complexity while connecting seamlessly with your existing enterprise systems, empowering you to reduce downtime, maximize productivity, and make confident decisions backed by real-time manufacturing intelligence.

Dashboard showing real-time manufacturing data and machine performance metrics
The Excellerant Advantage

Why Choose Excellerant?

Three decades of machine tool networking expertise delivering simplified IIoT solutions.

30 Years of Expertise

Recognized pioneers in wireless DNC and machine connectivity with unmatched experience connecting any machine brand, protocol, or age.

USA-Based Support Team

Expert technical support based in the United States, providing rapid response times and remote diagnostics to minimize downtime and maximize productivity.

Universal Connectivity

Connect any equipment mix—CNC machines, presses, injection molders, legacy devices—through plug-and-play or custom integration solutions.

Unlimited Client Access

Browser-based platform with no additional licensing fees. Deploy unlimited users and displays across your entire operation at no extra cost.

Meet Our Expert Team

Manufacturing technology specialists with decades of combined experience.

Professional headshot of John Carpenter, Founder and President of Excellerant

John Carpenter

Founder, President

John Carpenter's journey in manufacturing technology began with electronics training in the US Navy, where he developed the technical foundation that would later revolutionize the industry. As the visionary behind Excellerant, John achieved a historic milestone in 2001 by developing the world's first wireless DNC connection to a machine tool—a breakthrough that fundamentally changed how manufacturers approach shop floor connectivity. His pioneering work earned recognition on the front cover of Modern Machine Shop in 2006, cementing his status as an industry innovator. With over 30 years dedicated to machine tool networking, John combines deep technical expertise with practical manufacturing floor experience. His leadership philosophy centers on simplifying complex Industrial Internet of Things (IIoT) technology to make it accessible for manufacturers of all sizes. Under his guidance, Excellerant has evolved from WireFreeCNC into a comprehensive smart manufacturing solutions provider, maintaining the cutting-edge innovation that has defined his entire career while staying true to the practical needs of machine shops across North America.

Professional headshot of Brian Duprey, Director of Technical Operations at Excellerant

Brian Duprey

Director of Technical Operations

With over two decades of manufacturing and operations experience, Brian Duprey brings invaluable real-world knowledge to every Excellerant customer integration. His extensive background spans both shop floor operations and technical implementation, giving him a unique perspective that bridges the gap between manufacturing processes and smart technology solutions. Brian's comprehensive understanding of production workflows, machine operations, and operational challenges enables him to design and oversee integrations that truly address the practical needs of manufacturing facilities. As Director of Technical Operations, he leads Excellerant's customer implementation team, ensuring that each installation maximizes value and seamlessly integrates with existing systems. His hands-on approach and problem-solving skills, honed through years of direct manufacturing experience, allow him to anticipate potential integration challenges and develop innovative solutions. Brian's ability to translate complex technical capabilities into tangible operational improvements has made him instrumental in Excellerant's success in deploying real-time monitoring solutions across diverse manufacturing environments. His commitment to customer success and operational excellence ensures that every Excellerant implementation delivers measurable results and lasting value.

Professional headshot of Ray Romero, Lead Software Architect at Excellerant

Ray Romero

Lead Software Architect

Ray Romero's exceptional talents lie at the intersection of software engineering excellence and deep manufacturing technology expertise. As Excellerant's Lead Software Architect, Ray combines proven software development experience with extensive knowledge of CNC networking hardware, communications protocols, and machine connectivity challenges. His comprehensive understanding of both the software architecture required for scalable IIoT platforms and the hardware-level intricacies of machine tool communications makes him uniquely qualified to design systems that work reliably in real-world manufacturing environments. Ray's expertise spans multiple CNC protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol, enabling Excellerant's platform to achieve true universal machine connectivity. His architectural decisions prioritize both robust performance and ease of deployment, ensuring that complex technology remains accessible to manufacturers without requiring specialized IT knowledge. Ray's innovative approach to system design has been instrumental in creating Excellerant's cloud-based platform that scales effortlessly from single-machine shops to multi-facility operations. His commitment to code quality, system reliability, and continuous improvement drives the platform evolution that keeps Excellerant at the forefront of smart manufacturing technology.

Professional headshot of Johann Dreyer, Lead Service Technician at Excellerant

Johann Dreyer

Lead Service Technician

Johann Dreyer's passion for technology and continuous learning, combined with his practical background in customer service and machine operation, makes him an invaluable asset to Excellerant's customer success. As Lead Service Technician, Johann leverages his unique dual perspective—understanding both the customer experience and the operational realities of the shop floor—to deliver exceptional installation, training, and ongoing support services. His hands-on machine operator experience gives him immediate credibility with shop floor personnel and enables him to communicate technical concepts in practical, relatable terms. Johann's customer service background ensures that every interaction is focused on solving real problems and maximizing the value customers derive from their Excellerant systems. During installations, his methodical approach and attention to detail ensure smooth deployments with minimal disruption to production. His training sessions are highly regarded for their clarity and practical focus, empowering operators and managers to fully utilize dashboard features from day one. Johann's dedication to continuous learning keeps him at the cutting edge of manufacturing technology trends, allowing him to provide informed recommendations and proactive support. His genuine enthusiasm for helping customers succeed and his ability to troubleshoot both technical and operational challenges make him a trusted advisor to the manufacturers Excellerant serves.

Frequently Asked Questions

What types of machines can be connected to your remote monitoring platform?

Our platform connects virtually any manufacturing equipment including CNC machines, presses, injection molders, stamping machines, lathes, mills, and assembly stations. We support modern machines through plug-and-play ethernet or WiFi connections, and legacy equipment through serial communications or PLCs. Our system is compatible with all major brands and protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol.

How quickly can your remote monitoring system be deployed?

Can your platform integrate with our existing ERP or MES system?

What kind of remote support do you provide?

How secure is the data collected from our manufacturing equipment?

What metrics can I track with your remote monitoring system?

Is there a limit to how many users can access the monitoring system?

Do you offer training for operators and management staff?

Ready to Transform Your Operations?

Connect with our manufacturing technology experts to discuss your remote monitoring needs and see a live demonstration.

Recognized Industry Leader

Awards and Recognition

Modern Machine Shop magazine front cover feature

Modern Machine Shop Featured

Front cover recognition for wireless DNC innovation

Veteran Owned Small Business certification

Veteran Owned Business

Certified veteran-owned small business enterprise

MTConnect Standards Committee voting member badge

MTConnect Standards Member

Voting member of MTConnect Standards Committee

Start Monitoring Your Shop Floor Today

Contact our team to discuss your remote monitoring needs and schedule a personalized demonstration of our IIoT platform.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.