Instant Digital Shop Floor Event Capture Solutions

Transform your manufacturing operations with real-time digital event capture technology that automatically records every machine action, downtime incident, and production milestone. Excellerant's advanced monitoring systems eliminate manual data entry while providing instant visibility into shop floor activities, enabling immediate response to production issues and data-driven decision making that drives operational excellence.

Real-time digital shop floor monitoring system displaying machine status and production events

Our Digital Event Capture Services

Comprehensive solutions for automated shop floor data collection, real-time monitoring, and intelligent event tracking across your entire manufacturing operation.

Real-Time Machine Monitoring

Automated CNC machine monitoring with instant data collection, real-time status visualization, continuous production tracking, and comprehensive OEE metrics. Eliminates manual data entry while providing 24/7 visibility into manufacturing operations and predictive analytics.

Automated Downtime Tracking

Intelligent downtime recording system that captures every machine stoppage automatically. Features operator-friendly categorization interface, automatic alarm state tracking, root cause analysis tools, and powerful reporting for identifying and eliminating production bottlenecks.

Performance Analytics Dashboard

Comprehensive analytics platform tracking part counts, cycle times, and machine status timelines. Includes state charts for utilization analysis, powerful comparison tools, and advanced OEE statistics enabling data-driven performance improvements across all operations.

Shop Floor Operator Interface

Tablet-optimized interface with touch-friendly controls for real-time job progress tracking, good/scrap quantity assignment, direct ERP synchronization, and integrated communication between shop floor and office personnel.

OEE Monitoring System

Real-time calculation engine continuously computing availability, performance, and quality metrics. Provides granular breakdowns by machine, shift, and job with actual vs. expected output comparison for identifying improvement opportunities.

ERP/MES Integration

Seamless bi-directional data synchronization between shop floor systems and enterprise platforms. Eliminates data lag, increases accuracy through automated capture, and unlocks full potential of existing ERP/MES investments with real-time manufacturing data.

Zero Manual Entry

Automated Event Capture That Transforms Manufacturing Intelligence

Our digital event capture technology automatically records every production event, machine state change, and operator action without manual intervention. By connecting directly to your machines and providing intuitive operator interfaces, we eliminate data entry errors while ensuring complete visibility into shop floor activities. Real-time event streaming means you can respond to issues instantly, make confident production forecasts, and build a comprehensive historical record that drives continuous improvement across your entire operation.

Automated digital event capture system monitoring multiple CNC machines
The Excellerant Advantage

Why Choose Excellerant?

Three decades of machine tool networking experience delivering simplified IIoT solutions for manufacturers.

30 Years Experience

Pioneering machine tool networking since 1991, including development of the world's first wireless DNC connection to machine tools.

Universal Connectivity

Connect any machine—new or legacy, any brand, any protocol—through our proven integration technology supporting CNC, non-CNC, and specialty equipment.

USA-Based Support

Expert technical support team based in Connecticut providing responsive assistance, seamless installations, and ongoing training to maximize your investment.

Unlimited Access

Browser-based platform with unlimited client access and no additional licensing fees. Deploy across any device without installation headaches or recurring user costs.

Meet The Excellerant Team

Experienced manufacturing technology experts dedicated to your success.

Professional headshot of John Carpenter, Founder and President of Excellerant

John Carpenter

Founder, President

John Carpenter's journey in manufacturing technology began with electronics training in the US Navy, where he developed the technical foundation that would later revolutionize the industry. As the visionary behind Excellerant, John achieved a historic milestone in 2001 by developing the world's first wireless DNC connection to a machine tool—a breakthrough that fundamentally changed how manufacturers approach shop floor connectivity. His pioneering work earned recognition on the front cover of Modern Machine Shop in 2006, cementing his status as an industry innovator. With over 30 years dedicated to machine tool networking, John combines deep technical expertise with practical manufacturing floor experience. His leadership philosophy centers on simplifying complex Industrial Internet of Things (IIoT) technology to make it accessible for manufacturers of all sizes. Under his guidance, Excellerant has evolved from WireFreeCNC into a comprehensive smart manufacturing solutions provider, maintaining the cutting-edge innovation that has defined his entire career while staying true to the practical needs of machine shops across North America.

Professional headshot of Brian Duprey, Director of Technical Operations at Excellerant

Brian Duprey

Director of Technical Operations

With over two decades of manufacturing and operations experience, Brian Duprey brings invaluable real-world knowledge to every Excellerant customer integration. His extensive background spans both shop floor operations and technical implementation, giving him a unique perspective that bridges the gap between manufacturing processes and smart technology solutions. Brian's comprehensive understanding of production workflows, machine operations, and operational challenges enables him to design and oversee integrations that truly address the practical needs of manufacturing facilities. As Director of Technical Operations, he leads Excellerant's customer implementation team, ensuring that each installation maximizes value and seamlessly integrates with existing systems. His hands-on approach and problem-solving skills, honed through years of direct manufacturing experience, allow him to anticipate potential integration challenges and develop innovative solutions. Brian's ability to translate complex technical capabilities into tangible operational improvements has made him instrumental in Excellerant's success in deploying real-time monitoring solutions across diverse manufacturing environments. His commitment to customer success and operational excellence ensures that every Excellerant implementation delivers measurable results and lasting value.

Professional headshot of Ray Romero, Lead Software Architect at Excellerant

Ray Romero

Lead Software Architect

Ray Romero's exceptional talents lie at the intersection of software engineering excellence and deep manufacturing technology expertise. As Excellerant's Lead Software Architect, Ray combines proven software development experience with extensive knowledge of CNC networking hardware, communications protocols, and machine connectivity challenges. His comprehensive understanding of both the software architecture required for scalable IIoT platforms and the hardware-level intricacies of machine tool communications makes him uniquely qualified to design systems that work reliably in real-world manufacturing environments. Ray's expertise spans multiple CNC protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol, enabling Excellerant's platform to achieve true universal machine connectivity. His architectural decisions prioritize both robust performance and ease of deployment, ensuring that complex technology remains accessible to manufacturers without requiring specialized IT knowledge. Ray's innovative approach to system design has been instrumental in creating Excellerant's cloud-based platform that scales effortlessly from single-machine shops to multi-facility operations. His commitment to code quality, system reliability, and continuous improvement drives the platform evolution that keeps Excellerant at the forefront of smart manufacturing technology.

Professional headshot of Johann Dreyer, Lead Service Technician at Excellerant

Johann Dreyer

Lead Service Technician

Johann Dreyer's passion for technology and continuous learning, combined with his practical background in customer service and machine operation, makes him an invaluable asset to Excellerant's customer success. As Lead Service Technician, Johann leverages his unique dual perspective—understanding both the customer experience and the operational realities of the shop floor—to deliver exceptional installation, training, and ongoing support services. His hands-on machine operator experience gives him immediate credibility with shop floor personnel and enables him to communicate technical concepts in practical, relatable terms. Johann's customer service background ensures that every interaction is focused on solving real problems and maximizing the value customers derive from their Excellerant systems. During installations, his methodical approach and attention to detail ensure smooth deployments with minimal disruption to production. His training sessions are highly regarded for their clarity and practical focus, empowering operators and managers to fully utilize dashboard features from day one. Johann's dedication to continuous learning keeps him at the cutting edge of manufacturing technology trends, allowing him to provide informed recommendations and proactive support. His genuine enthusiasm for helping customers succeed and his ability to troubleshoot both technical and operational challenges make him a trusted advisor to the manufacturers Excellerant serves.

Frequently Asked Questions

What types of machines can your digital event capture system monitor?

Our system connects to virtually any machine found in manufacturing spaces—including CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. We support modern CNCs through plug-and-play ethernet/WiFi connections, and legacy devices through serial communications or PLCs. Our platform supports all major protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol.

How does automated event capture eliminate manual data entry?

Can your system integrate with our existing ERP or MES software?

How quickly can we see ROI from implementing digital event capture?

What training and support do you provide during implementation?

Is your event capture system secure and compliant with industry standards?

How does your system handle wireless connectivity on the shop floor?

What makes Excellerant different from other monitoring solutions?

Ready to Automate Your Shop Floor Data Collection?

Connect with our manufacturing technology experts to discuss your specific event capture needs and implementation strategy.

Transform Your Shop Floor Visibility Today

Contact us to learn how automated digital event capture can eliminate manual data entry and provide real-time manufacturing intelligence.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 860-870-5544. You can also send us a quick email at sales@excellerant-mfg.com.