Instant Digital Shop Floor Event Capture Solutions

Transform your manufacturing operations with real-time digital event capture technology that automatically records every machine action, downtime incident, and production milestone. Excellerant's advanced monitoring systems eliminate manual data entry while providing instant visibility into shop floor activities, enabling immediate response to production issues and data-driven decision making that drives operational excellence.

Real-time digital shop floor monitoring system displaying machine status and production events

Our Digital Event Capture Services

Comprehensive solutions for automated shop floor data collection, real-time monitoring, and intelligent event tracking across your entire manufacturing operation.

Real-Time Machine Monitoring

Automated CNC machine monitoring with instant data collection, real-time status visualization, continuous production tracking, and comprehensive OEE metrics. Eliminates manual data entry while providing 24/7 visibility into manufacturing operations and predictive analytics.

Automated Downtime Tracking

Intelligent downtime recording system that captures every machine stoppage automatically. Features operator-friendly categorization interface, automatic alarm state tracking, root cause analysis tools, and powerful reporting for identifying and eliminating production bottlenecks.

Performance Analytics Dashboard

Comprehensive analytics platform tracking part counts, cycle times, and machine status timelines. Includes state charts for utilization analysis, powerful comparison tools, and advanced OEE statistics enabling data-driven performance improvements across all operations.

Shop Floor Operator Interface

Tablet-optimized interface with touch-friendly controls for real-time job progress tracking, good/scrap quantity assignment, direct ERP synchronization, and integrated communication between shop floor and office personnel.

OEE Monitoring System

Real-time calculation engine continuously computing availability, performance, and quality metrics. Provides granular breakdowns by machine, shift, and job with actual vs. expected output comparison for identifying improvement opportunities.

ERP/MES Integration

Seamless bi-directional data synchronization between shop floor systems and enterprise platforms. Eliminates data lag, increases accuracy through automated capture, and unlocks full potential of existing ERP/MES investments with real-time manufacturing data.

Zero Manual Entry

Automated Event Capture That Transforms Manufacturing Intelligence

Our digital event capture technology automatically records every production event, machine state change, and operator action without manual intervention. By connecting directly to your machines and providing intuitive operator interfaces, we eliminate data entry errors while ensuring complete visibility into shop floor activities. Real-time event streaming means you can respond to issues instantly, make confident production forecasts, and build a comprehensive historical record that drives continuous improvement across your entire operation.

Automated digital event capture system monitoring multiple CNC machines
Proven Results

Success Stories

See how manufacturers achieve dramatic productivity gains with automated event capture technology.

"ERP has become a far more powerful tool for our team. With real-time visibility into machine performance and job status, we can immediately address issues and stay on pace with customer demands."

Rory Miller

"The accuracy of information flowing into our ERP system has improved dramatically. We now have greater confidence in our production data, cost tracking, and overall operational efficiency."

Dan Villemaire

"Excellerant gives us real-time insight into machine utilization, downtime, and performance. The ability to forecast completion times and identify bottlenecks has transformed the way we manage production."

Operations Manager

"The seamless integration between our shop floor and ERP system has eliminated manual data entry and paperwork. Our operators, managers, and executives are now aligned with accurate, real-time information."

Plant Supervisor

"ERP has become a far more powerful tool for our team. With real-time visibility into machine performance and job status, we can immediately address issues and stay on pace with customer demands."

Rory Miller

"The accuracy of information flowing into our ERP system has improved dramatically. We now have greater confidence in our production data, cost tracking, and overall operational efficiency."

Dan Villemaire

"Excellerant gives us real-time insight into machine utilization, downtime, and performance. The ability to forecast completion times and identify bottlenecks has transformed the way we manage production."

Operations Manager

"The seamless integration between our shop floor and ERP system has eliminated manual data entry and paperwork. Our operators, managers, and executives are now aligned with accurate, real-time information."

Plant Supervisor

"ERP has become a far more powerful tool for our team. With real-time visibility into machine performance and job status, we can immediately address issues and stay on pace with customer demands."

Rory Miller

"The accuracy of information flowing into our ERP system has improved dramatically. We now have greater confidence in our production data, cost tracking, and overall operational efficiency."

Dan Villemaire

"Excellerant gives us real-time insight into machine utilization, downtime, and performance. The ability to forecast completion times and identify bottlenecks has transformed the way we manage production."

Operations Manager

"The seamless integration between our shop floor and ERP system has eliminated manual data entry and paperwork. Our operators, managers, and executives are now aligned with accurate, real-time information."

Plant Supervisor
The Excellerant Advantage

Why Choose Excellerant?

Three decades of machine tool networking experience delivering simplified IIoT solutions for manufacturers.

30 Years Experience

Pioneering machine tool networking since 1991, including development of the world's first wireless DNC connection to machine tools.

Universal Connectivity

Connect any machine—new or legacy, any brand, any protocol—through our proven integration technology supporting CNC, non-CNC, and specialty equipment.

USA-Based Support

Expert technical support team based in Connecticut providing responsive assistance, seamless installations, and ongoing training to maximize your investment.

Unlimited Access

Browser-based platform with unlimited client access and no additional licensing fees. Deploy across any device without installation headaches or recurring user costs.

Meet The Excellerant Team

Experienced manufacturing technology experts dedicated to your success.

John Carpenter, Founder and President of Excellerant

John Carpenter

Founder, President

John Carpenter is the visionary founder behind Excellerant's innovative manufacturing solutions. Originally trained in electronics by the United States Navy, John applied his technical expertise to revolutionize shop floor connectivity. In 2001, he achieved a manufacturing industry milestone by developing the world's first wireless DNC connection to a machine tool—a breakthrough that earned Excellerant recognition on the front cover of Modern Machine Shop magazine in 2006. With over 30 years of machine tool networking experience, John established WireFreeCNC in 2002 and later transformed the company into Excellerant in 2018. His deep understanding of manufacturing challenges, combined with his commitment to simplifying complex technology, continues to drive the company's mission of making Industry 4.0 accessible to manufacturers of all sizes. Under John's leadership, Excellerant has become a trusted partner for facilities seeking to modernize their operations through proven, practical IIoT solutions.

Brian Duprey

Director of Technical Operations

Brian Duprey brings over two decades of hands-on manufacturing and operations experience to his role as Director of Technical Operations at Excellerant. His extensive background in production environments provides him with invaluable insight into the real-world challenges manufacturers face daily. Brian's deep understanding of shop floor operations, combined with his technical expertise, makes him uniquely qualified to oversee all customer integrations and ensure seamless implementation of Excellerant's solutions. He has developed a reputation for innovative problem-solving, working closely with customers to design integration strategies that fit their specific operational requirements. Brian's ability to bridge the gap between technical capabilities and practical manufacturing needs ensures that every Excellerant installation delivers maximum value. His commitment to customer success and his hands-on approach to project management have made him an essential resource for manufacturers implementing digital transformation initiatives. Brian's leadership ensures that Excellerant's solutions work flawlessly in diverse manufacturing environments.

Ray Romero

Lead Software Architect

Ray Romero serves as Excellerant's Lead Software Architect, combining exceptional software development skills with comprehensive knowledge of CNC networking hardware, communications protocols, and machine connectivity. His unique dual expertise in both software engineering and manufacturing technology enables him to design elegant solutions to complex integration challenges. Ray's deep understanding of diverse communication protocols—including MTConnect, OPC UA, Fanuc Focas, and others—allows Excellerant to connect virtually any machine found in modern manufacturing facilities. He has been instrumental in developing the company's universal connectivity platform that seamlessly bridges legacy equipment with cutting-edge Industry 4.0 technology. Ray's architectural vision ensures that Excellerant's software remains scalable, secure, and user-friendly while handling the complexities of real-time manufacturing data collection and processing. His commitment to clean code and robust system design provides customers with reliable, maintainable solutions. Ray continues to push the boundaries of what's possible in manufacturing software, constantly innovating to meet evolving customer needs.

Johann Dreyer

Lead Service Technician

Johann Dreyer serves as Excellerant's Lead Service Technician, bringing together a passion for technology with practical shop floor experience that makes him exceptionally effective in customer-facing roles. His background as a machine operator gives him firsthand understanding of the daily challenges manufacturing personnel encounter, while his technical aptitude enables him to quickly master complex integration scenarios. Johann's enthusiasm for continuous learning keeps him at the forefront of manufacturing technology developments, ensuring he can provide customers with expert guidance on the latest capabilities. He has become known for his patient, thorough approach to customer installations and training sessions, taking time to ensure that operators and managers fully understand how to leverage Excellerant's tools for maximum benefit. Johann's dual perspective—combining technical expertise with operator empathy—makes him invaluable during implementation projects. His friendly, accessible communication style puts customers at ease, while his problem-solving abilities ensure successful deployments. Johann's commitment to customer success and his hands-on support approach have earned him consistent praise from Excellerant's growing client base.

Frequently Asked Questions

What types of machines can your digital event capture system monitor?

Our system connects to virtually any machine found in manufacturing spaces—including CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. We support modern CNCs through plug-and-play ethernet/WiFi connections, and legacy devices through serial communications or PLCs. Our platform supports all major protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol.

How does automated event capture eliminate manual data entry?

Can your system integrate with our existing ERP or MES software?

How quickly can we see ROI from implementing digital event capture?

What training and support do you provide during implementation?

Is your event capture system secure and compliant with industry standards?

How does your system handle wireless connectivity on the shop floor?

What makes Excellerant different from other monitoring solutions?

Ready to Automate Your Shop Floor Data Collection?

Connect with our manufacturing technology experts to discuss your specific event capture needs and implementation strategy.

Transform Your Shop Floor Visibility Today

Contact us to learn how automated digital event capture can eliminate manual data entry and provide real-time manufacturing intelligence.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com