Transform your automotive production line with Excellerant's proven IIoT-enabled manufacturing software solutions. Connect any CNC machine, press, or assembly station—legacy or modern—to gain real-time visibility into OEE, downtime causes, and production bottlenecks. Our platform eliminates manual data entry, synchronizes with your ERP in real-time, and empowers your team to make data-driven decisions that reduce costs and maximize output across every shift.
Comprehensive suite of IIoT-enabled software tools designed to optimize automotive production efficiency and connectivity.
Automated CNC and equipment monitoring with live production data visualization, instant alerts, and historical analytics. Track machine status, performance metrics, and production progress across your entire automotive manufacturing floor without manual data entry.
Continuous calculation of Overall Equipment Effectiveness measuring availability, performance, and quality metrics. Compare actual vs. expected output, identify bottlenecks, and generate comprehensive utilization reports to maximize automotive production efficiency.
Automated downtime recording and root cause analysis capturing every machine stoppage. Features one-tap operator categorization, fault code tracking, and powerful diagnostic tools to reduce unplanned downtime and increase automotive shop floor productivity.
Centralized CNC program management with wired or wireless connectivity. Remote send, receive, and drip-feed files to multiple machines simultaneously. Features in-browser G-code editor, one-click revision compare, and ISO 9000/CMMC compliance for automotive quality standards.
Tablet-optimized operator interface with real-time job tracking, good/scrap part recording, and integrated chat module. Direct ERP synchronization ensures instant data updates between automotive shop floor activities and business systems.
Seamless bi-directional data synchronization between shop floor systems and enterprise platforms like SAP or Oracle. Eliminates data lag, increases accuracy, and bridges the gap between automotive production floor and front office with real-time visibility.
Excellerant's automotive manufacturing software platform delivers universal machine connectivity across your entire production environment—from decades-old CNC mills to state-of-the-art robotic assembly stations. Our cloud-based solution aggregates disparate data streams into an elegant, accessible ecosystem that empowers operators, engineers, and executives with real-time insights. With 30 years of machine tool networking expertise, we eliminate the complexity of IIoT implementation while ensuring your automotive operation meets stringent quality standards including ISO 9000 and CMMC compliance.
Join leading automotive manufacturers who have transformed their operations with Excellerant's smart manufacturing solutions.
Three decades of manufacturing technology expertise simplified for the automotive industry.
Connect any machine—CNC, press, injection molder, or assembly station—regardless of brand, age, or protocol. No engineering team required.
Built-in compliance with ISO 9000 and CMMC standards ensures your automotive manufacturing data meets defense and quality requirements.
Bi-directional real-time synchronization with SAP, Oracle, and major MES platforms eliminates manual data entry and ensures instant accuracy across your automotive enterprise.
Access our Connecticut-based technical team with over 20 years of automotive manufacturing experience. Veteran-owned and committed to your success.
Manufacturing technology pioneers with decades of automotive industry expertise.
Founder, President
John Carpenter is the visionary founder behind Excellerant's revolutionary approach to automotive manufacturing connectivity. Originally trained in electronics by the US Navy, John applied his technical expertise to solve one of manufacturing's most persistent challenges: reliable machine communication. In 2001, he achieved a historic breakthrough by developing the world's first wireless DNC connection to a machine tool—a innovation that would transform how automotive manufacturers connect their production equipment. His pioneering work earned recognition when Modern Machine Shop featured his wireless DNC technology on their front cover in 2006. John established WireFreeCNC in 2002 and later relaunched it as Excellerant in 2018, building upon three decades of machine tool networking experience. Under his leadership, Excellerant has become a trusted partner to automotive manufacturers across North America, providing simplified IIoT solutions that connect legacy and modern equipment alike. John's deep understanding of both electronics and manufacturing operations enables him to guide product development that addresses real-world automotive production challenges.
Director of Technical Operations
Brian Duprey brings over 20 years of manufacturing and operations experience to his role as Director of Technical Operations at Excellerant. His extensive background in automotive and industrial manufacturing environments provides him with an intimate understanding of the challenges faced by production managers and plant engineers. Brian's expertise spans the entire spectrum of manufacturing operations—from shop floor processes to enterprise-level systems integration. This comprehensive knowledge base enables him to design and oversee customer integrations that seamlessly connect disparate machines and systems into unified, intelligent manufacturing ecosystems. His hands-on experience as both an operator and manager gives him unique insight into how automotive manufacturing software must function in real-world production environments. Brian leads Excellerant's technical operations team in implementing IIoT solutions across diverse automotive manufacturing facilities, ensuring each installation maximizes productivity while minimizing disruption. His innovative approach to technical challenges and commitment to customer success has made him instrumental in expanding Excellerant's capabilities and building lasting partnerships with automotive manufacturers throughout the United States and Canada.
Lead Software Architect
Ray Romero serves as Lead Software Architect at Excellerant, where his unique combination of software development expertise and deep knowledge of CNC networking hardware sets him apart in the automotive manufacturing technology space. Ray's architectural vision drives the development of Excellerant's cloud-based platform, ensuring it delivers reliable, scalable connectivity across the most complex automotive production environments. His extensive understanding of machine communications protocols—including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol—enables him to design software that speaks the language of virtually any CNC machine or industrial equipment. Ray's proven software development experience ensures Excellerant's platform maintains the highest standards of performance, security, and reliability that automotive manufacturers demand. He architected the bi-directional ERP/MES integration capabilities that enable seamless data flow between shop floor and enterprise systems like SAP and Oracle. Ray's technical leadership extends beyond code—he shapes product roadmaps based on emerging Industry 4.0 technologies and evolving automotive manufacturing requirements, ensuring Excellerant remains at the forefront of smart manufacturing innovation.
Lead Service Technician
Johann Dreyer serves as Lead Service Technician at Excellerant, combining his passion for technology with practical shop floor experience to deliver exceptional customer support. His background as both a machine operator and customer service professional gives him a unique dual perspective—he understands both the technical requirements of automotive manufacturing equipment and the human factors that determine successful software adoption. Johann's hands-on operator experience in manufacturing environments enables him to quickly assess production workflows and identify optimal integration points for Excellerant's IIoT solutions. During customer installations, his ability to speak the language of shop floor personnel while explaining complex technical concepts ensures smooth implementations with minimal disruption to automotive production schedules. Johann's ever-growing love for learning drives him to continuously expand his expertise across the full range of CNC machines, PLCs, and industrial protocols found in modern automotive manufacturing facilities. He leads training sessions that transform operators and technicians into confident users of Excellerant's platform, focusing on practical applications that deliver immediate value. Johann's dedication to customer success and his accessible teaching style have made him an invaluable resource for automotive manufacturers navigating their Industry 4.0 transformation journey.
Can Excellerant's software connect to our existing automotive manufacturing equipment?
Yes, absolutely. Excellerant's platform connects to any machine found in automotive manufacturing—CNC machines, stamping presses, injection molders, lathes, mills, and assembly stations. We support both modern equipment (via ethernet/WiFi) and legacy devices (via serial communications or PLCs), regardless of brand, age, or control system. Our universal connectivity approach means you won't need to replace existing equipment to achieve Industry 4.0 capabilities.
How does the software integrate with our ERP system like SAP or Oracle?
What automotive quality and security standards does the software meet?
How quickly can we implement the system in our automotive facility?
What kind of downtime reduction can automotive manufacturers expect?
Does the software require our IT department to maintain servers and networking?
Can operators access the system from tablets on the automotive shop floor?
What ongoing support does Excellerant provide to automotive manufacturers?
Speak with our manufacturing technology experts to discuss your specific requirements and see how Excellerant can optimize your operations.
Front cover recognition for wireless DNC innovation in 2006
Voting member of industry connectivity standards committee
Certified veteran-owned small business serving manufacturers
Schedule a personalized demo to see how our IIoT platform can optimize your automotive production operations. Our experts will assess your equipment and recommend the best integration approach.
For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com
For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com