Transform your manufacturing operations with intelligent real-time monitoring that keeps you connected to every machine, every shift, every day. Our smart alert solutions deliver instant notifications when production issues arise, enabling rapid response and minimizing costly downtime. With comprehensive visibility across your entire shop floor, you'll make data-driven decisions that optimize efficiency, reduce waste, and maximize profitability in today's competitive manufacturing landscape.
Complete suite of intelligent monitoring solutions that connect, track, and optimize every aspect of your manufacturing operations.
Real-time visualization of manufacturing production data with instant notifications and historical analytics. Automated data collection eliminates manual entry while providing 24/7 visibility into machine status, performance metrics, and production progress across your entire shop floor.
Continuous calculation of Overall Equipment Effectiveness metrics measuring availability, performance, and quality. Provides granular breakdowns by machine, shift, and job with actual vs. expected output comparisons to identify improvement opportunities and build a performance culture.
Automated recording and analysis of every machine stoppage without manual intervention. Features one-tap operator interfaces for categorizing downtime reasons, automatic alarm state tracking, and powerful root cause analysis tools to reduce unplanned downtime and increase productivity.
Comprehensive analytics platform tracking part counts, cycle times, and machine utilization patterns. Provides run-to-run comparisons, state charts, and powerful forecasting tools that enable confident decision-making and identification of long-term improvement opportunities.
Centralized visibility platform providing at-a-glance overview of entire manufacturing operations. Displays real-time machine status, job progress, and intelligent schedule forecasting with unlimited client access from any device across your organization.
Universal machine connectivity supporting any brand, protocol, and age. Enables plug-and-play connections for modern CNCs and legacy equipment integration through serial communications or PLCs, creating a fully connected smart factory ecosystem with enterprise system integration.
Our real-time monitoring platform transforms raw machine data into actionable intelligence that drives operational excellence. By connecting every machine to a centralized cloud platform, you gain instant visibility into production status, performance bottlenecks, and quality issues. Smart alerts notify the right person at the right time, enabling rapid response to emerging problems before they impact delivery schedules. Whether you're running modern CNCs or legacy equipment, our universal connectivity ensures complete shop floor coverage. Eliminate guesswork with automated data collection, reduce downtime with predictive insights, and empower your team with the real-time information they need to optimize every shift.
Join leading manufacturers who have transformed their operations with our real-time monitoring solutions.
Three decades of manufacturing technology expertise delivering simplified IIoT solutions that work.
Connect any machine—new or legacy, any brand, any protocol—with our proven integration technology that works with your existing equipment.
Trust the first-to-market pioneers of wireless DNC with 30 years of machine tool networking experience serving manufacturers across North America.
Receive expert assistance from our dedicated American technical support team who understand manufacturing operations and respond quickly when you need help.
Scale without limits—our browser-based platform provides unlimited client access with no additional licensing fees, accessible from any device anywhere.
Manufacturing technology experts dedicated to simplifying your operations.
Founder, President
John Carpenter is the visionary founder of Excellerant and a recognized pioneer in Smart Manufacturing technology. Originally trained in electronics by the United States Navy, John applied his technical expertise to revolutionize the manufacturing industry by developing the world's first wireless DNC connection to a machine tool in 2001. This groundbreaking innovation earned recognition on the front cover of Modern Machine Shop in 2006 and established the foundation for Excellerant's leadership in IIoT solutions. With over 30 years of experience in machine tool networking, John has guided the company's evolution from Macdac Engineering through WireFreeCNC to its current identity as Excellerant. His deep understanding of both legacy and modern manufacturing equipment enables him to architect solutions that seamlessly integrate across diverse shop floor environments, helping manufacturers of all sizes achieve operational excellence through simplified technology.
Director of Technical Operations
Brian Duprey brings over two decades of manufacturing and operations experience to his role as Director of Technical Operations at Excellerant. His extensive background spanning 20+ years in production environments provides him with a comprehensive understanding of the challenges manufacturers face daily on the shop floor. This practical knowledge, combined with his technical expertise, makes Brian uniquely qualified to oversee all customer integrations and ensure seamless implementation of Excellerant's monitoring solutions. Brian's hands-on approach and deep operational insight enable him to anticipate potential integration challenges and develop innovative solutions that work in real-world manufacturing settings. He works directly with customers to understand their specific operational requirements, equipment configurations, and workflow processes, then designs customized implementations that deliver immediate value. His commitment to customer success and ability to translate complex technical concepts into practical solutions has made him instrumental in helping manufacturers across diverse industries achieve enhanced visibility and improved efficiency.
Lead Software Architect
Ray Romero serves as Lead Software Architect at Excellerant, where his unique combination of proven software development experience and extensive knowledge of CNC networking hardware, communications, and protocols drives the company's technical innovation. Ray's expertise spans the full spectrum of manufacturing technology, from low-level machine communications protocols like MTConnect, OPC UA, Fanuc Focas, and Mazak Mazatrol to high-level enterprise system integrations with platforms such as SAP and Oracle. This comprehensive understanding enables him to architect sophisticated yet user-friendly solutions that bridge the gap between complex shop floor equipment and modern cloud-based analytics platforms. Ray is responsible for ensuring Excellerant's software maintains its reputation for universal connectivity, working seamlessly with everything from cutting-edge CNC machines to decades-old legacy equipment. His commitment to elegant, scalable code and intuitive user interfaces has been instrumental in creating Excellerant's browser-based platform that operators find simple to use while delivering the advanced functionality manufacturing engineers demand.
Lead Service Technician
Johann Dreyer combines an ever-growing passion for technology with practical shop floor experience as Excellerant's Lead Service Technician. His background as a machine operator provides him with firsthand understanding of the challenges manufacturers face, while his exceptional customer service skills ensure smooth installations and effective training. This unique blend of technical knowledge and operational experience makes Johann particularly effective during on-site customer implementations, where he can relate to operators' concerns and demonstrate solutions in language they understand. Johann's enthusiasm for learning keeps him at the forefront of emerging manufacturing technologies, enabling him to troubleshoot complex connectivity issues and provide innovative support solutions. Whether configuring wireless connections to legacy machines, training operators on new dashboard interfaces, or providing ongoing technical support, Johann's patient, hands-on approach ensures customers quickly realize the full value of their Excellerant investment. His dedication to customer success and ability to simplify complex technical concepts has made him a trusted resource for manufacturers implementing real-time monitoring solutions.
What types of machines can your real-time monitoring system connect to?
Our universal connectivity solution works with virtually any machine found in manufacturing spaces—CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. Modern CNCs connect via simple plug-and-play ethernet or WiFi, while legacy equipment connects through serial communications or by adding PLCs as intermediary devices. We support all major protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol.
How quickly can we implement a real-time monitoring system?
What kind of alerts and notifications does the system provide?
Can your monitoring system integrate with our existing ERP or MES software?
How does real-time monitoring improve Overall Equipment Effectiveness (OEE)?
What happens to our data? Is it secure?
Do we need IT expertise to use and maintain the system?
How much does a real-time monitoring and alert system cost?
Speak with our manufacturing technology experts to discover how real-time monitoring can optimize your shop floor.
Front cover recognition for pioneering wireless DNC technology
Active participant in manufacturing connectivity standards development
Proudly veteran-owned and operated enterprise
Complete the form below and our team will contact you within one business day to discuss your monitoring needs and schedule a personalized demonstration.
For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com
For immediate assistance, feel free to give us a direct call at 860-870-5544 You can also send us a quick email at sales@excellerant-mfg.com