Expert Insight Production Tracking Software Solutions

Excellerant's software connects to virtually any machine found in manufacturing environments, including CNC machines, stamping machines, presses, injection molders, lathes, mills, and assembly stations. Our universal connectivity supports any brand, protocol, or age—from modern ethernet-enabled CNCs to legacy equipment using serial communications. We support protocols including MTConnect, OPC UA, Fanuc Focas, HAAS MNET, and Mazak Mazatrol.

Our software provides real-time visibility into machine status, production progress, and OEE metrics, eliminating manual data collection and paperwork. Automated downtime tracking and root cause analysis help identify and address bottlenecks quickly. Real-time data synchronization with ERP/MES systems improves accuracy and enables confident forecasting. The result is reduced downtime, maximized resource utilization, and data-driven decision making across your entire operation.

Yes, our software features seamless bi-directional data synchronization with major enterprise platforms including SAP and Oracle. The Open API enables real-time data exchange between shop floor systems and your existing ERP/MES, eliminating manual data entry and ensuring business systems always reflect current manufacturing reality. Integration is straightforward with easy import/export capabilities.

The software provides comprehensive analytics including real-time machine status, detailed part counts, precise cycle times, OEE statistics (availability, performance, quality), machine utilization reports, downtime tracking with root cause analysis, actual vs. expected output comparisons, and schedule forecasting. Historical data enables run-to-run, week-to-week, and year-to-year performance comparisons for trend analysis and continuous improvement.

Implementation timelines vary based on shop size and complexity, but our solutions are designed for rapid deployment. Modern CNC machines often connect via simple plug-and-play ethernet or WiFi. Legacy equipment may require PLCs or serial adapters. Our experienced technical team handles installation, configuration, and training to ensure smooth implementation. Browser-based client access requires no software installation on user devices.

Excellerant's platform runs on a secure cloud infrastructure, allowing you to access production data from anywhere at any time. The cloud-based architecture eliminates the need for extensive IT infrastructure while providing enterprise-grade security. A single server install enables browser-based access from unlimited devices across any operating system—Windows, Android, MacOS, or iOS.

Excellerant provides USA-based technical support from our Connecticut headquarters. Our experienced team includes manufacturing operations experts, software architects, and service technicians with deep knowledge of CNC networking, protocols, and shop floor operations. We offer installation support, comprehensive training, ongoing technical assistance, and remote troubleshooting capabilities. Support is available via phone at 860-870-5544 or email at support@excellerant-mfg.com.

No. Excellerant's software includes unlimited client access with no additional licensing fees per user or device. Once your system is installed, you can add as many users, displays, and access points as needed—from desktop computers to tablets and mobile devices—at no extra cost. This makes it easy to scale visibility across your entire organization.